background image

Cleaning Air Box

Maintenance and cleaning

ba75731e04

12/2013

5 - 3

Installing the

mounting plate

with pump

11

Turn the fan until the connecting rod is at top dead center. Then screw 
the new membrane with the spacer(s) on the connecting rod (clockwise) 
and tighten it by hand.

12

Separate the ribbed plate and intermediate plate. To do so, remove the 
screw caps (pos. 7) using a small screw driver, undo the screws (pos. 
8), and remove the disk springs (pos. 9) and washers (pos. 10).

13

Remove the valve plates (pos. 11) from the intermediate plate.

14

Check that the valve seats, intermediate plate and ribbed plate are free 
from dirt. Replace them if they are deformed, scratched or corroded. 
Contact WTW in this case.

15

Insert the new valve plates in the valve seats of the intermediate plate. 
The valve plates for the pressure and intake side are identical. Check 
that the valve plates are not deformed by moving them gently sideways 
in their seats.

16

Place the ribbed plate on the intermediate plate in the position indicated 
by the felt-tip line marking (M). Check that the ribbed plate is centered 
by moving it gently sideways.

17

Screw together the ribbed plate and intermediate plate. For correct ori-
entation of disk springs (pos. 9) see detail drawing. Torque: 2.5 Nm. 
Then install the screw caps (pos. 7) on the screw heads.

18

Turn the fan until the membrane is at top dead center.

19

Place the pump head on the housing with the correct orientation. Then 
tighten the screws (pos. 3) with the washers (pos. 4) gently, evenly and 
diagonally.

20

Turn the fan to check that the pump rotates freely. Turn the fan again to 
bring the membrane to top dead center and tighten the screws by hand 
diagonally (torque 3.5 Nm).

21

Screw the capacitor on the mounting bracket. Make sure the nut sits 
tightly and the cable routing is correct.

22

Insert the mounting plate with the mounted components in the housing 
and fix it at the corners with the four hexagon socket head screws.

23

Connect the two blue hoses to the pump head (pressure side at the 
front!).

24

Connect the power cable and control line to the terminal strip. While 
doing so, pay attention to the specifications on the label located on the 
right side of the terminal strip.

25

Close the enclosure of the Cleaning Air Box.

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for wtw Cleaning Air Box - 230 VAC

Page 1: ...OPERATING MANUAL ba75731e04 12 2013 Cleaning Air Box 115 VAC Cleaning Air Box 230 VAC COMPRESSED AIR SUPPLY UNIT Cleaning Air Box All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...rinting even as excerpts is only allowed with the explicit written autho rization of WTW GmbH Weilheim Printed in Germany The most current version of the present operating manual is available on the I...

Page 3: ...ivery 3 1 3 2 Requirements of the measurement location 3 1 3 3 Safety requirements on the electrical installation 3 1 3 4 Mounting 3 2 3 5 Electrical connection 3 4 3 5 1 General installation instruct...

Page 4: ...0 2 ba75731e04 12 2013 Contents Cleaning Air Box All manuals and user guides at all guides com...

Page 5: ...asuring system is used as the switch The relay contact is configured and controlled for the cleaning function via the software of the measuring system System requirements Depending on the measuring sy...

Page 6: ...g Air Box Cleaning Air Box Sun shield SSH IQ Compressed air hose CH scope of delivery Swing mounting assembly EH F 170 x Single electrode holder EH U 170 Cleaning Air Box Mounting stand BE ST 170 Clea...

Page 7: ...angerous situation that can lead to serious irrevers ible injury or death if the safety instruction is not followed CAUTION indicates a possibly dangerous situation that can lead to slight revers ible...

Page 8: ...e carried out by a trained electrical engineering technician 2 2 3 Requirements for safe operation Note the following points for safe operation The product may only be operated according to the author...

Page 9: ...ATA 3 3 Safety requirements on the electrical installation Electrical equipment e g motors contactors cables lines relays must meet the following requirements Conformity with national regulations e g...

Page 10: ...IEC 60332 1 2 outside of USA Canada 3 4 Mounting Mounting the sun shield Suitable sun shields are the SSH IQ single and SD M 170 D double Mount the Cleaning Air Box on the sun shield as follows Order...

Page 11: ...Fig 3 1 and secure the compressed air hose with the supplied hose clip pos 2 Screw the intake air filter pos 3 into the filter socket pos 4 by hand NOTE The cleaning nozzles at the sensor may only be...

Page 12: ...N and chapter 8 TECHNICAL DATA NOTE No external voltages must be fed into the control line With the IQ SENSOR NET System 182 the control cycle must not be connected to the auxiliary supply out put of...

Page 13: ...g Air Box 4 Feed the power cable into the enclosure through the right hand cable gland 5 Feed the control line into the enclosure through the second cable gland from the right 6 Connect all wires to t...

Page 14: ...oceed as follows WARNING While the Cleaning Air Box is operating there are the following dangers inside it Danger to life due to voltage carrying electrical lines Risk of injury for the fingers and ri...

Page 15: ...e end into the free hose coupling at the check valve as far as it will go 4 Insert the free hose end of the check valve into the connection at the compressed air outlet as far as it will go and tighte...

Page 16: ...3 8 ba75731e04 12 2013 Installation Cleaning Air Box All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 17: ...at Control relays All relays of WTW instruments e g IQ SENSOR NET or measuring transmitters of the 170 and 296 series can be configured for activation of the Cleaning Air Box The maximum allowed clean...

Page 18: ...below the freezing point check the hose system for water or ice in the lines To prevent the icing of the pump you can shorten the stoppage and or extend the cleaning duration Due to the lower ratio of...

Page 19: ...Recommended interval Visual check of all hoses and hose connections monthly Exchange of the intake air filter yearly Exchange of the pump membrane and valve plates see section 5 1 2 every 5000 operati...

Page 20: ...marker M This helps to avoid incorrect assembly later 7 Undo the 4 screws pos 3 remove the washers pos 4 and remove the entire pump head from the pump housing 8 Turn the fan to bring the membrane pos...

Page 21: ...e ribbed plate is centered by moving it gently sideways 17 Screw together the ribbed plate and intermediate plate For correct ori entation of disk springs pos 9 see detail drawing Torque 2 5 Nm Then i...

Page 22: ...e area around it each time before opening in order to prevent gross contamination from entering the open enclosure To clean the module wipe the enclosure surfaces with a damp lint free cloth If compre...

Page 23: ...Replacement parts and accessories Description Model Order no Intake air filter AF Cleaning Air Box 480 026 Check valve BPV 480 029 Maintenance set comprising replace ment pump membrane and valve disk...

Page 24: ...6 2 ba75731e04 12 2013 Replacement parts and accessories Cleaning Air Box All manuals and user guides at all guides com...

Page 25: ...In the case of frequent failure shade the Cleaning Air Box better or increase the ratio between stop page and cleaning duration for future operation Cause Remedy Water column in compressed air hose Ch...

Page 26: ...7 2 ba75731e04 12 2013 What to do if Cleaning Air Box All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 27: ...hnical data Dimensions Fig 8 1 Dimension drawing of the Cleaning Air Box dimensions in mm Test certificates CE cETLus Cleaning Air Box 115 VAC only Cleaning Air Box Hose inner diameter 6 mm 222 198 17...

Page 28: ...mp outlet 105 Pa 1 bar over pressure Maximum depth of immer sion of the cleaning nozzles at the sensor 1 5 m Operating mode Pulse Break operation see section 4 1 Pulse Break ratio max 1 5 Maximum puls...

Page 29: ...0 Dew formation Possible Site altitude Max 2000 m above sea level Requirements of the power supply Nominal voltage 230 V AC 10 50 Hz or 115 V AC 10 60 Hz Line power connection 3 pin N L PE Cable cross...

Page 30: ...the lower side of the enclosure Requirements of the control line Two core unshielded Cable cross section at least 1 5 4 0 mm2 AWG 14 12 Allowed operational voltage at least 300 V AC Temperature resis...

Page 31: ...All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 32: ...new technologies that will improve the way water is used conserved and re used in the future is central to our work We move treat analyze and return water to the environment and we help people use wat...

Reviews: