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          INTRODUCTION             

Thank you for purchasing Xytronic’s high power soldering station – the best solution 

for your soldering equipment needs especially for lead free applications! We believe 
that you will be more than satisfied with many features and the versatility of your new 

soldering station. Please carefully read the instruction manual prior to operate to 

maximize the advantages of using your new soldering station.   

 

        WARNING: This appliance is not intended for use by children or other persons 

without assistance or supervision if their physical, sensory or mental capabilities 

prevent them from using it safely. Children should be supervised to ensure that they 

do not play with the appliance. Failure to observe the safety regulation will result in a 

risk to life and limb. The manufacturer shall not be liable for damage resulting from 

misuse of the unit or unauthorized alterations. 

 

        CAUTION:   

 

Always place the soldering iron in its original holder when not being used. 

 

Keep the soldering tip and heating element away from the body, clothes and 

flammable material when in operation. 

 

The soldering tip and the heating element are still remaining hot after being 

switched off. Ensure that you do not touch the soldering tip and the heating 

element. 

 

For your health, do not inhale solder fumes. 

 

You must not undertake work on live parts. Only the technician is permitted to 

undertake repairs. Use the original replacement part only.     

 

                                                  KEY FEATURES 

 

HEATER/SENSOR FAILED DETECTION: If sensor circuit failed that the 
display read “S--E” and cut off the heater power. If heater circuit failed the display 

read “H--E” and cut off the heater power. 

 

 

TEMPERATUE “LOCK-OUT” FEATURE: The temperature can be locked by 

“password” code that is convenient for production line management.   

 

  ISOLATED IRON HOLDER WITH TIP CLEANER:    Made of low abrasive 

brass shavings instead of conventional sponges to meet RoHS requirement cleans 

better and no water is necessary.     

 

  LOW VOLTAGE OUTPUT WITH SAFETY OPERATION:    The power unit is 

isolated from the A.C. line by a transformer and allows 32Vac to drive the heating 

element. Solder wand runs from 32 Volts for safety and with 80W power ceramic 

heater for a super-fast heat-up and quick temperature recovery. The solder wand is 

attached with heat resistant, non-burning, flexible

 

5-wire cord.   

Summary of Contents for LF-1600

Page 1: ...Instruction Manual for Temperature Controlled Soldering Station LF 1600 For Lead free soldering application and rework on professional SMD electronics...

Page 2: ...flammable material when in operation The soldering tip and the heating element are still remaining hot after being switched off Ensure that you do not touch the soldering tip and the heating element F...

Page 3: ...on industry and suitable for work on professional SMD electronics An ergonomic handle with shorter distance between heating element and tip gets very fast heat up time and quick heat compensation A hi...

Page 4: ...the ideal tool for service and repair technicians as well as production line soldering operations This unit is developed to meet the present and future lead free soldering needs of the electronic prod...

Page 5: ...FICATIONS Model LF 1600 Input 220 240Vac 50Hz 100 120Vac 60Hz Output 32Vac 80W Fuse Slow type T1A T2A Temperature Range 200 480 392 896 Temperature Correction Range 99 99 178 178 Default Set 200 392 T...

Page 6: ...rt periods of time when high temperatures are required Please note that the lead free solder alloys require a higher soldering temperature which shortens tip life OPERATING INSTRUCTIONS Ensure that th...

Page 7: ...sufficient time for it to cool before changing tips or servicing the unit TEMPERATURE SETTING No password set 1 Increase temperature By pressing key one time the digital will be increase 1 numeral If...

Page 8: ...y to change the temperature correction value When the numbers is sparkling on LED displays it means minus value actual temperature is down when the numbers stop sparkling it means plus value actual te...

Page 9: ...the tip on a brass cleaner prior to use 2 Keeping the iron set at high temperatures more than 400 or 750 will shorten tip life 3 Does not use excessive pressure to the tip or rub the joint with the t...

Page 10: ...erature will be lower about 50 than the soldering iron temperature Fig 2 Drawing of Tweezers spares SMD tips for TWZ80 2MM 46 060102 3MM 46 060103 5MM 46 060105 10MM 46 060110 15MM 46 060115 20MM 46 0...

Page 11: ...d or allow any liquid to enter the case of the station Never use any solvent to clean the case SERVICE If the iron or station should become faulty or for some reason not operate normally the system sh...

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