81
XYZ Machine Tools
ProTURN SLX 1630 ProtoTRAK SLX CNC Safety, Installation, Service & Parts List Manual
Dorian Indexer Spare Parts List
Item
P/N
Title
1
22852
CABLE ASSY-DORIAN POWER INDEXER
2
22556-15
CABLE ASSY-PT4-PARALEL PORT-EB TO PENDANT
3
21615
INDEXER ASSY - MODIFIED DORIAN – 20 mm
4
21604
CABINET ASSY-DORIAN INDEXER INTERFACE
5
21630
INTERFACE BOX – DORIAN - WHITE
6.2 4 Tool Indexer Option
6.2.1 Field Installation Instructions
1. Turn power on to the machine.
2.
Go to SETUP mode under TOOL GROUPS to verify the indexer softkey is activated. Then
press the INDEXER key to activate the indexer. It will turn gray when activated.
3.
Run service code 147 to initialize the indexer.
4.
Go to DRO mode and press
TOOL #
and enter a number from 1 to 8. The indexer
should move to this tool number. The tool number on the indexer is found on top of
each tool.
5.
To verify the indexer is working properly, run a program with all 4 tools. To run the
program, enter a home position in Setup Mode. Make sure you set the X and Z
absolute zero position 305 to 457 mm from the chuck. Set the home position to X =
3 and Z = 3. Run a program and make sure the indexer moves to the correct tool
stations programmed. Verify that the indexer positions to each tool station. If there
is a problem refer to the troubleshooting section.
6.2.2 Removing the Indexer from the Lathe
1. Turn the main power off to the machine.
2.
Disconnect 2 cables from the black box mounted on top of the lathe. See Figure 29 at the
end of this section for layout of cable connections.
3.
Unhook the black cable from the brackets that run on top of the chip enclosure.
4.
Remove the cabling that goes runs across the crosslide.
5.
Remove the indexer together with the mounting base from the cross slide. It is fastened
down with 4 socket head cap screws to the crosslide. Be careful, the indexer weighs
approximately 32 kg.
6.
To re-install the indexer, follow these steps in reverse order. Make sure you install
the riser block at least 57 mm from the front of the cross slide
, not the front
bracket
. Failure to do this will cause the indexer to hit the sliding door when the
cross slide is all the way toward the operator.
6.2.3 Troubleshooting the Indexer
The following fault messages will appear on the screen when there is a problem with the
indexer. There are also LED's in the black box on top of the chip guard that may be
helpful when troubleshooting the indexer. Please refer to that section below.
Fault 85 – Impossible Tool Position
This message will appear if the indexer goes to a tool number that you did not
select. For example, the operator chose Tool 2 and the indexer went to Tool
Station 3. To fix this problem, re-initialize the system by choosing Service Code
147.
