Yale HOISTS YALELIFT 360 ATEX, Operation Maintenance & Parts Manual

Page 1: ...k is greatly increased if proper instructions and warnings are not followed Before using this hoist each operator should become thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to operator Failure to operate equipment as directed in manual may cause injury II 2 GD c IIC T4 ATEX RATING Rated Loa...

Page 2: ... 888 0985 fax 716 689 5644 or visit www cmworks com Protection Classification II 2 GD c IIC T4 Hand Chain Material Stainless Steel Load Chain Material Stainless Steel Load and Top Hook Copper plated Trolley Trolley with Buffer Roller Bronze Plain Roller CLASSIFICATION FOR CORRECT OPERATION MAXIMUM SURFACE TEMPERATURE OF THE EQUIPMENT FOR CORRECT OPERATION IN DUSTY ENVIRONMENTS II 2 GD c IIC T4 II ...

Page 3: ... checked for deposits of foreign material which may be carried into the hoist mechanism Check brake for evidence of slippage under load DO NOT LIFT MORE THAN RATED LOAD DO OPERATE WITH MANUAL POWER ONLY ONE OPERATOR DO NOT OPERATE DAMAGED OR MALFUNCTIONING HOIST DO NOT OPERATE WITH TWISTED KINKED OR DAMAGED CHAIN DO NOT PULL AT AN ANGLE BE SURE HOIST AND LOAD ARE IN A STRAIGHT LINE DO NOT USE LOAD...

Page 4: ...s are missing or illegible 27 Be familiar with operating controls procedures and warnings Improper operation of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a firm footing or be otherwise secured when operating the hoist 2 Check brake function by tensi...

Page 5: ...cked by a nominated body and deposited at TÜV Rheinland Industrie Service GmbH Haumannplatz 4 45130 Essen IDENTIFICATION In order to exactly identify the product you will find the identity plate with all pertinent data on the gear cover In case of queries with regard to handling the product which are not covered by these operating instructions please contact COLUMBUS McKINNON CORPORATION 140 John ...

Page 6: ...9 156 175 167 164 242 24 70 97 125 19 1 2 20 47 1 50 1 58 8 66 9 84 8 62 8 86 13 19 1 34 3 74 4 88 7 01 1 18 520 38 40 220 250 219 225 335 34 95 124 178 30 3 4 25 75 1 77 1 85 8 66 9 84 8 62 9 53 13 86 0 83 3 74 4 88 11 22 1 46 654 45 47 220 250 219 242 352 21 95 124 285 37 5 6 32 48 2 68 2 68 8 66 15 08 8 62 12 84 17 17 5 35 3 74 4 88 15 79 1 97 825 68 68 220 383 219 326 436 136 95 124 401 50 8 1...

Page 7: ... 132 5 445 180 256 112 112 320 440 3 4 21 65 10 26 1 77 1 85 1 46 5 89 1 20 5 61 5 85 20 67 8 23 11 14 M 42 4 92 4 61 14 33 19 06 550 260 5 45 47 37 149 5 30 5 142 5 148 5 525 209 283 125 117 364 484 5 6 30 87 14 96 2 68 2 68 1 97 4 45 2 17 6 65 6 65 16 93 7 87 10 28 M 48 5 91 6 22 21 26 784 380 68 68 50 113 55 169 169 430 200 261 150 158 540 HOIST WITH INTEGRATED TROLLEY Dimensions for 8 10 12 to...

Page 8: ...is manual and specifically excludes hoists subject to normal wear abuse improper installation improper or inadequate maintenance hostile environmental effects and unauthorized repairs modifications We reserve the right to change materials or design if in our opinion such changes will improve our product Abuse repair by an unauthorized person or use of replacement parts not supplied by Columbus McK...

Page 9: ...ad or use correct capacity hoist NOTE The load limiting device incorporated in this hoist is effective only when the overload is being lifted or pulled through the operation of the handwheel It will not protect against externally applied overloads 5 Do not wrap load chain around the load or bring the load in contact with the hoist Doing this will result in the loss of the swivel effect of the hook...

Page 10: ...F CHAIN TO LOWER HOOK PULL ON THIS PART OF CHAIN UPPER HOOK HAND CHAIN LOAD CHAIN LOWER HOOK HOIST FRAME HOIST LATCH SUSPENSION BOLT SIDE PLATE TROLLEY WHEEL SUSPENSION BAR ROUND NUT LOCKING SLEEVE WASHER HEX NUT LOCKING NUT SUSPENSION BOLT SIDE PLATE TROLLEY WHEEL SUSPENSION BAR GEAR DRIVE ROUND NUT LOCKING SLEEVE WASHER HEX NUT LOCKING NUT HAND CHAIN WHEEL HOIST TROLLEY COMPONENT OVERVIEW ...

Page 11: ...new Columbus McKinnon parts before the unit is returned to service It is very important that the unserviceable parts be destroyed to prevent possible future use as a repair item and properly disposed of Hook Inspection Hooks damaged from chemicals deformation or cracks or that have a twist excessive opening or seat wear must be replaced Also hooks that are opened to the extent that the latch does ...

Page 12: ...iplex 2 Century Lubricants Co grease or equal lubricant to the exterior surface of the drive shaft gears internal thread of brake hub surface of liftwheel bushings 1 2 ton unit bushings in the gear side plate and gear cover internal and external surfaces of handwheel bushings and rim of handwheel cover IMPORTANT To assure long life and top performance be sure to lubricate the various parts of the ...

Page 13: ...brake hub Slide Belleville spring washer pressure plate front brake disc handwheel and rear brake disc from handwheel brake hub Inspect both brake discs and replace if excessive wear scoring glazing or contamination is found If brake disc is worn down to the following thickness replacement is required Capacity ton Thickness Min in mm 1 1 2 043 1 1 3 4 5 6 8 10 12 063 1 6 Inspect pressure plate han...

Page 14: ...agonal nuts on the second side plate Finally screw on the locking nuts by hand and tighten by to rotation ATTENTION The locking nuts must always be fitted 10 Check the fitted unit a The lateral play dimension A must not exceed 2mm between the wheel flange and the outer edge of the beam b The suspension bar must be positioned centrally between the side plates c All nuts and locking nuts must be fir...

Page 15: ...mbly However for proper operation of the 1 1 2 3 4 5 6 8 10 and 12 ton units one gear marked A and one gear marked B must be used PREVENTIVE MAINTENANCE In addition to the inspection procedures a preventative maintenance program should be established to prolong the useful life of the hoist and maintain its dependability and continued safe use The program should include the periodic inspections wit...

Page 16: ... or build up of foreign material Pockets of Liftwheel Stripper and Side Plates Cracks distortion excessive wear corrosion or build up of foreign material Nuts Screws Pins and Cotter Pin Cracks bending loose stripped threads Brake Spring Corrosion stretched or broken Loose End Connector Missing cracked not secured to chain not properly positioned Nameplate Warning Labels and Free Chaining Missing D...

Page 17: ...ts corroded or clogged with foreign matter A Disassemble brake and clean thoroughly By wiping with a cloth not by washing in a solvent Replace brake disc if gummy visibly worn or coated with a foreign matter Keep brake disc and brake surfaces clean and dry B Brake not properly adjusted B Readjust brake See pages 9 and 10 C Chain binding C See Items 1A 1B and 1C 3 Hoist is hard to operate in the ho...

Page 18: ...56 30 656 33 656 29 656 15 656 18 656 8 656 43 656 13 656 28 656 5 656 39 656 39A 656 19 656 1 656 12A 656 11B 656 14 656 12B 656 11A 656 11 656 2 656 18 656 4A 656 4 656 6 656 7 656 16 656 17 656 27A 656 20 656 41 656 26 656 21 656 26 656 22 656 27 656 23 656 31 656 32 656 34A 656 34A 656 35 656 19 656 36 656 36 SEE PARTS LIST ON PAGE 21 ...

Page 19: ...56 11 656 2 656 18 656 4A 656 4 656 6 656 7 656 17 656 27 656 22 656 23 656 29 656 33 656 30 656 15 656 8 656 18 656 9 656 44 656 42 656 43 656 10 656 11B 656 12A 656 1 656 14 656 24 656 5 656 13 656 27A 656 41 656 26 656 21 656 26 656 20 656 31 656 32 656 34A 656 34A 656 19 656 35 656 28 656 36 656 36 656 15 SEE PARTS LIST ON PAGE 21 ...

Page 20: ...56 18 656 2 656 11 656 11A 656 11B 656 12B 656 19 656 39 656 20 656 26 656 21 656 26 656 22 656 27A 656 27 656 23 656 31 656 32 656 34A 656 31 656 33 656 29 656 36 656 36 656 19 656 35 656 34A 656 41 656 18 656 10 656 28 656 8 656 39A 656 13 656 15 656 16 656 9 656 44 656 43 656 42 656 1 656 12A 656 14 656 24 656 15 SEE PARTS LIST ON PAGE 21 ...

Page 21: ...N09151121 N09151121 N09151121 2 656 19 Screw N09102264 N09108020 N09108020 N09108020 8 656 20 Disc hub N00401223 N00401267 N00401267 N00401267 1 656 21 Ratchet disc assembly N00401311 N00401313 N00401313 N00401313 1 656 22 Hub N00401682 N00401684 N00401684 N00401684 1 656 23 Screw N00402215 N00402216 N00402216 N00402216 3 656 24 Roller set N00400756 N00400756 1 656 26 Friction disc N00401534 N0040...

Page 22: ...656 3 656 5 656 25 656 19 656 30 656 28 656 24 656 16 656 20 656 33 656 4 656 12 656 9 656 15 656 26 656 11 656 2 656 32 656 10 656 36 656 35 656 7 656 21 656 34 656 23 656 31 656 27 656 12 656 24 656 22 656 33 656 1 656 18 656 4 656 17 656 29 656 5 656 14 656 6 656 13 656 3 SEE PARTS LIST ON PAGE 23 ...

Page 23: ...orting bolt N00550147 2 656 15 Axle support N00402169 2 656 16 Axle support N00402170 4 656 17 Axle support N00402171 2 656 18 Side cover N00402172 2 656 19 Side cover support N00402173 2 656 20 Cover plate for bottom block N00402174 1 656 21 Distance ring N00402175 5 656 22 Name plate ATEX with classification II 2 GD c IIC T4 192021878 8 ton 1 192021879 10 ton 1 192021881 12 ton 1 656 23 Capacity...

Page 24: ... 2 4 Nut 00552051 00552053 4 5 Roller without geared 00500005 00500007 4 6 Bearing 09151074 09151046 4 7 Retaining ring 09130024 09130046 4 8 Retaining ring 09129029 09129002 4 9 Name plate 192022393 192022393 1 10 Round head grooved pin 09128004 09128004 4 11 Nut 09115152 09115154 4 12 Nut 09115089 09115090 4 13 Washer 09121021 09121016 4 14 Spring pin 09134055 09134054 4 15 Bolt 00552110 0055014...

Page 25: ...00552089 00552088 1 10 Hand chain guide 00552090 00552091 00552092 1 11 Retaining ring 09129029 09129002 09129003 4 12 Bearing 09151074 09151046 09151079 4 13 Retaining ring 09130024 09130046 09130060 4 14 Nut 09115152 09115154 09115155 4 15 Nut 09115089 09115090 09115156 4 16 Washer 09121021 09121016 09121213 4 17 Spring pin 09134055 09134054 09134120 4 18 Screw 09101052 09101050 09101050 2 19 Wa...

Page 26: ...n assy 00530016 1 11 Clevis foot 00530077 1 12 Hand chain wheel 00530078 1 13 Hand chain guide 00530079 1 14 Groove ball bearing 09150020 8 15 Retaining ring 09129010 4 16 Cap 00530008 4 17 Retaining ring 04307654 4 18 Castle nut 00530014 2 19 Washer 00530013 6 20 Cotter pin 09125035 2 21 Screw 09101038 2 22 Lockwasher 09122016 2 23 Name plate 192022393 1 24 Capacity plate 1 25 Round head grooved ...

Page 27: ...ion assy 00530016 2 11 Clevis foot 00530077 2 12 Hand chain wheel 00530078 2 13 Hand chain guide 00530079 2 14 Groove ball bearing 09150020 16 15 Retaining ring 09129010 8 16 Cap 00530008 8 17 Retaining ring 04307654 8 18 Castle nut 00530014 4 19 Washer 00530013 12 20 Cotter pin 09125035 4 21 Screw 09101038 4 22 Lockwasher 09122016 4 23 Name plate 192022393 1 24 Capacity plate 1 25 Round head groo...

Page 28: ...ial number of hoist on which the parts are to be used For the location of the nearest Columbus McKinnon Master Parts Depot vcall 800 888 0985 fax 716 689 5644 or visit www cmworks com prior to such damage injury or loss such goods are 1 damaged or misused following Seller s delivery to carrier 2 not maintained inspected or used in compliance with applicable lcaw and Seller s written instructions a...