6.
Use a battery charger that is correct for the
battery. A battery charger that is set for an
ampere-hour rate that is too high will cause a high
internal heat and damage the battery. A low
ampere-hour rate setting on a battery charger can
require a longer charging time but will not
damage the battery. The provided charger
operates at a 20A/hr rate. Do not use a charger
above 100A/hr charge rate.
7.
When batteries are moved, make sure a short
circuit does not occur. See the Safety Procedures
in Battery Maintenance of this section.
8.
Do not store battery in direct sunlight. Doing so
can cause internal heating that accelerated aging
of the battery.
9.
Keep in a cool, well-ventilated area in no higher
than 80% humidity, else accelerated oxidation
and rust can occur.
10.
Ensure storage area has adequate fire detection
and mitigation system. Li-Ion batteries should
always be protected from fire. Ensure storage
area has immediate access to both a class D and
a class ABC fire extinguisher
11.
Do not store batteries with other metallic goods
that can shift and possibly cause a short.
12.
Do not store batteries for a longer period than 10
years.
Shipping and Handling
Li-Ion batteries have strict transportation regulations.
They are considered class 9 dangerous goods. If at
any time a battery must be sent for service, follow
handling, packing, and transportation mandates.
1.
When shipping Lithium-Ion batteries by
themselves, follow UN3480. When shipped with
equipment follow UN3481.
2.
NEVER alter, remove, deface, or obscure Li-Ion
warning labels.
3.
When provided, always return batteries in the
packaging provided.
4.
Shipping container must provide documentation/
indications that a Li-Ion battery is enclosed, a
statement of hazards, procedure if damaged, and
contact information. Shipping container cannot
exceed 30kg gross mass.
5.
Package must be able to withstand a
1.2 m (3.9 ft) drop test, without damage to battery
contained within, or release of contents. (Inner
packaging layers recommended).
6.
If shipping by air, see IATA provisions and
packaging instructions P965/966. Preference is
ground shipment.
7.
If possible, ship a battery pack at no higher than
50% State of Charge (SoC).
8.
It is recommended that dented cells or batteries
with dented cells be taken out of service. Dented
sides or ends increase the likelihood of a short
circuit.
9.
Store suspected or damaged packs in a cool, dry,
well-ventilated area away from combustible
materials and away from other batteries.
10.
Make sure there is room to encapsulate the
battery fully in case of fire.
11.
Follow environmental health and safety waste
management and regulatory standards for pack
disposal.
CAUTION
Shipping damaged battery packs requires
observing more stringent regulations. Contact
Hyster before shipping damaged battery packs.
NOTE:
The above guidelines are not a replacement
for applicable regulations and restrictions, which shall
be known and understood by persons involved in
handling/shipping of such goods. Regulations and
standards often change, and this documentation may
not be per latest release.
2240 YRM 1890
Battery Maintenance
17
Summary of Contents for 524150797
Page 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Page 4: ......
Page 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Page 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Page 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Page 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Page 20: ...NOTES 16 ...
Page 21: ......
Page 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Page 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Page 26: ......
Page 47: ......
Page 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Page 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Page 52: ......
Page 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Page 62: ...NOTES 10 ...
Page 63: ......
Page 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Page 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Page 68: ......
Page 75: ......
Page 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Page 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Page 80: ......
Page 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Page 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Page 91: ......
Page 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Page 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Page 96: ......
Page 104: ...NOTES 8 ...
Page 105: ......
Page 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Page 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Page 110: ......
Page 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Page 127: ......
Page 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Page 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Page 163: ......
Page 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Page 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Page 168: ......
Page 180: ...NOTES 12 ...
Page 181: ......
Page 186: ......
Page 192: ...NOTES 6 ...
Page 193: ......
Page 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Page 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Page 198: ......
Page 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Page 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Page 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Page 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Page 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Page 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Page 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Page 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Page 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Page 210: ...NOTES 12 ...
Page 211: ......
Page 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Page 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Page 216: ......
Page 222: ...NOTES 6 ...
Page 223: ......
Page 224: ...0100 YRM 1665 7 16 12 13 ...
Page 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Page 228: ......
Page 248: ...NOTES 20 ...
Page 249: ......
Page 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Page 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Page 337: ......
Page 342: ......
Page 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Page 360: ...NOTES 18 ...
Page 361: ......
Page 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Page 366: ......
Page 380: ...NOTES 14 ...
Page 381: ......
Page 382: ...2200 YRM 2030 6 17 11 16 10 16 ...