Yale A283, Service Manual

Page 1: ...0090937 1600 YRM 1627 10 13 BRAKES 550090938 1800 YRM 1628 10 13 WALKIE HYDRAULIC SYSTEM 550090939 1900 YRM 1629 10 13 USER INTERFACE SUPERVISOR FUNCTIONS 550090940 2200 YRM 1630 07 14 USER INTERFACE SERVICE TECHNICIAN 550090441 2200 YRM 1631 07 14 ELECTRICAL SYSTEM 550090942 2200 YRM 1632 10 13 INDUSTRIAL BATTERY 524158040 2240 YRM 0001 09 14 LIFTING MECHANISM 550090943 4000 YRM 1589 10 13 METRIC...

Page 2: ...Maintenance FRAME MPC080 VG A283 MPC060 VG A372 MTR005 F C902 MTR007 F C903 PART NO 550090934 0100 YRM 1580 ...

Page 3: ...odic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using for...

Page 4: ...005 F and MTR007 F 4 Covers 4 Special Precautions 4 Frame Separation and Assembly 4 MPC060 VG and MPC080 VG 4 Frame Separation 4 Painting Instructions 5 Label Replacement 5 Battery Compartment 7 This section is for the following models MPC080 VG A283 MPC060 VG A372 MTR005 F C902 MTR007 F C903 FRAME Table of Contents i ...

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Page 6: ...dment by the links of the lifting mechanism The fork frame weldment is raised by a lift cylinder connected to the main frame weldment and fork frame weldment The lift cylinder raises the battery end of the fork frame weldment and the linkage mechanism moves the load wheels to raise the fork tips at the rear of the fork frame weldment See Figure 1 MTR005 F and MTR007 F trucks have a single frame we...

Page 7: ...1 MAIN FRAME WELDMENT 2 FORK FRAME WELDMENT Figure 1 Frame Weldments MPC060 080 VG General 0100 YRM 1580 2 ...

Page 8: ...Figure 2 Frame Weldment MTR005 007 F 0100 YRM 1580 General 3 ...

Page 9: ...drive unit com partment Wear safety glasses Make certain that the battery has been disconnected CAUTION To avoid controller damage always disconnect the battery discharge the capacitor and never put power to the controller while any power wires are disconnected Never short any controller ter minal or motor terminal to the battery Make sure to use proper procedure when servicing the con troller 1 V...

Page 10: ...l dirt from the surface to be painted Clean the area to be painted using a solvent for painted surfaces Remove all oil and grease 2 Remove the top surface of paint and all rust from the metal using sandpaper Paint all metal surfa ces where the paint is completely removed using primer Apply the primer before applying the color paint 3 Protect all surfaces that will not be painted DO NOT paint cylin...

Page 11: ...Figure 3 Labels and Decals Location on MTR005 F MTR007 F MPC060 VG and MPC080 VG Label Replacement 0100 YRM 1580 6 ...

Page 12: ... when trucks are equipped with optional battery rollers or slide Always wear protective clothing and eye protection when working with or near the battery The battery compartment must be kept clean to en sure proper operation and safety Any fluids on or around the battery is an indication that electrolyte is spilling or leaking out Leaking batteries must be repaired or replaced and the battery comp...

Page 13: ...NOTES 8 ...

Page 14: ...e AC MOTOR REPAIR WITH EPAS MPE060 VG A292 B292 MPE080 VG A287 B287 MPE080 F B890 MPE060 F B896 C896 MTR005 F B902 MTR007 F B903 MPC060 F B904 MPC080 F B905 MTR005 F MTR007 F C902 PART NO 524274699 0620 YRM 1283 ...

Page 15: ...odic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using for...

Page 16: ...ecautions 4 Discharging the Capacitors 4 Description 6 AC Motor Repair 6 Remove 6 Disassemble 7 Inspect 7 Assemble 7 Install 8 Troubleshooting 10 This section is for the following models MPE060 VG A292 B292 MPE080 VG A287 B287 MPE080 F B890 MPE060 F B896 C896 MTR005 F B902 MTR007 F B903 MPC060 F B904 MPC080 F B905 MTR005 F MTR007 F C902 AC Motor Repair With EPAS Table of Contents i ...

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Page 18: ... codes B902 B903 B904 and B905 Electrical System 2200YRM1451 for unit codes A287 and A292 Electrical System 2200YRM1632 for unit codes C902 and C903 Electrical System 2200YRM1640 for lift truck models B287 B292 and C896 Master Drive Unit With EPAS 0630YRM0961 for all models in this section Master Drive Unit 0630YRM1609 for unit codes B287 B292 and C896 ACCESSING THE DRIVE UNIT COMPARTMENT MPE060 0...

Page 19: ... lower cover fits around the base of the drive unit platform and is secured in place with three screws after the front cover has been installed To remove the covers first remove the three screws securing the lower cover and remove the lower cover from the lift truck Next reach under the side of the front cover near the bottom and find the grip slot With both hands pull up and away from the truck u...