Yale CPV Series, Operating, Maintenance, Spare Parts And Wirind Diagrams

Page 1: ...Electric Chain Hoist Model CPV F Capacity 125kgs 2000kgs OPERATING MAINTENANCE SPARE PARTS AND WIRING DIAGRAMS Yale Industrial Products...

Page 2: ...17 33 0 09 0 37 2 8 180 300 4 5 18 0 06 0 18 20 40 CPV 5 4 50 0 37 4 98 180 18 0 18 40 500 2 1 Am or 0 9 CPV F 5 4 17 33 0 09 0 37 1 4 180 300 4 5 18 0 06 0 18 20 40 CPV 5 8 50 0 75 8 98 180 18 0 18 4...

Page 3: ...s intended capabilities The operating instructions contain important information on how to operate the hoist trolley in a safe correct and economic way Acting in accordance with these instructions hel...

Page 4: ...connection during welding Fig 4 Side pull i e lateral load on either housing or bottom block Fig 5 is not permitted Lift only when the load chain forms a straight line between suspension bracket and...

Page 5: ...nuts item 5 on the threaded crossbars item 1 Ensure that the 4 bores in the round nuts face towards the outside Adjust the measurement B to equal measurement b plus 4mm Measurement A must be 2 mm on e...

Page 6: ...ure that the electrical data on the nameplate match the local specifications The mains supply cable must be an insulated cable with 4 flexible leads The ground earth lead must be longer than the live...

Page 7: ...55 S3 10 CPV F 10 4 CPV F 10 8 0 37 1 5 640 2850 17 33 Y Y 1 60 3 3 64 89 200 100 IP55 S3 16 CPV F 20 4 Motor data CPV F 460V 3Ph 50Hz Model P n ED Kind of I Efficiency Number of Protection Motor Fuse...

Page 8: ...l service or independently operate the hoist must have had suitable training and be competent Users are to be specifically nominated by the company and must be familiar with all relevant safety regula...

Page 9: ...must determine that all safety devices are present and fully operational and covers the condition of the hoist lifting gear accessories and supporting constructions The Yale electric chain hoist CPV F...

Page 10: ...r between the links eg by dipping in oil Motor oil of the viscosity 100 e g Shell Tonna T68 can be used to lubricate the chain For very dusty applications use a dry lubricant Inspecting the load chain...

Page 11: ...re that the buffer pad is situated correctly in its groove Chain anchor Anchor bolt Fixing screws Fig 14 Attention Use only original Yale chain anchor bolt and fixing screws 7 Functional test All unit...

Page 12: ...ice Fig 16 1 Attention The adjustment of the overload device device may only be done by authorised competent personnel Attention During this job the hoist remains operable which can result in danger o...

Page 13: ...flange item 2 and replace rotor with friction lining item 1 Reassemble in opposite sequence Finally check the brake function with nominal load in lifting and lowering operation Yale Electric Chain Ho...

Page 14: ...Inspection before initial operation By Date of initial operation REGULAR INSPECTIONS Date Findings Repair Test Date By competent person Yale Electric Chain Hoist CPV F 14 9 INSPECTION CHART Yale CPV F...

Page 15: ...10 CPV F SPARE PARTS 11 CPV F WIRING DIAGRAMS SPARE PARTS LISTS AND WIRING DIAGRAMS Yale Electric Chain Hoist CPV F Yale Industrial Products 15 Yale CPV F...

Page 16: ...14 Bearing 1 6 00670122 Set screw 1 7 00670080 Fan 1 8 09131075 Flat key 1 9 09129033 Retaining ring 1 10 00670081 Thread insert 4 MOTOR Model CPV F 10 8 20 4 Item Article no Description Qty 1 0067013...

Page 17: ...ansformer 1 00719737 00719737 00719737 00719737 00719737 00719737 26 Microswitch 2 00670073 00670073 00670073 00670073 00670073 00670073 27 Name plate 1 00670661 00670661 00670661 00670661 00670662 00...

Page 18: ...cover 1 12 00670102 Drive pinion assembly 1 13 00670071 Spacer 1 14 09131041 Fitting key 1 15 09131033 Fitting key 1 GEAR BOX Model CPV F 2 8 5 4 5 8 10 4 Item Article no Description Qty 16 09150032 B...

Page 19: ...Bearing 1 19 09150022 Bearing 1 20 09150011 Bearing 1 GEAR BOX Model CPV F 10 8 20 4 Item Article no Description Qty 21 09150001 Bearing 1 22 09150002 Bearing 1 23 09150005 Bearing 1 24 09151053 Bear...

Page 20: ...xing kit part 1 Size 1 1 2 00670430 Fixing kit part 1 Size 2 3 1 3 00670431 Fixing kit part 2 All sizes 1 CHAIN CONTAINERS CPV F 10 8 20 4 Item Article no Description Qty 1 06900006 Chain container as...

Page 21: ...ale Electric Chain Hoist CPV F WIRING DIAGRAMS 21 www yaleproducts com 11 1 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST TOP HOOK SUSPENSION CPV 400V 3Ph 50Hz SINGLE SPEED HOIST TOP HOOK SUSPENSION Yale CPV F...

Page 22: ...22 22 11 2 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST TOP HOOK SUSPENSION CPV F 400V 3Ph 50Hz DUAL SPEED HOIST TOP HOOK SUSPENSION Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 23: ...le Electric Chain Hoist CPV F WIRING DIAGRAMS 23 www yaleproducts com 11 3 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST SINGLE SPEED TROLLEY CPV 400V 3Ph 50Hz SINGLE SPEED HOIST SINGLE SPEED TROLLEY Yale CPV...

Page 24: ...24 11 4 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST SINGLE SPEED TROLLEY CPV F 400V 3Ph 50Hz DUAL SPEED HOIST SINGLE SPEED TROLLEY Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 25: ...Yale Electric Chain Hoist CPV F WIRING DIAGRAMS 25 www yaleproducts com 11 5 CPV 400V 3Ph 50Hz SINGLE SPEED HOIST DUAL SPEED TROLLEY CPV 400V 3Ph 50Hz SINGLE SPEED HOIST DUAL SPEED TROLLEY Yale CPV F...

Page 26: ...26 11 6 CPV F 400V 3Ph 50Hz DUAL SPEED HOIST DUAL SPEED TROLLEY CPV F 400V 3Ph 50Hz DUAL SPEED HOIST DUAL SPEED TROLLEY Yale Electric Chain Hoist CPV F WIRING DIAGRAMS Yale CPV F...

Page 27: ...d regularly Relevant EC Directives EC Machinery Directives 2006 42 EC 98 37 EC Low Voltage Directive 2006 95 EC Machinery Directive transposed standards ISO 12100 1 2003 ISO 12100 2 2003 EN 349 1993 A...

Page 28: ...Columbus McKinnon Corporation Limited Unit 12 Loughside Industrial Park Dargan Crescent Belfast BT3 9JP Tel 44 0 2890 771467 Fax 44 0 2890 771473 Email sales yaleproducts com Web site www yaleproducts...