INSTALL
NOTE:
Make sure electrical wires are routed as no-
ted during removal to ensure that wires do not get
pinched.
1.
Using lifting device, install overhead guard onto
frame.
2.
Install capscrews onto overhead guard front legs
and frame. See Figure 18. Tighten capscrews to
66 N•m (49 lbf ft).
3.
Install kick panel and dash onto cowl. See section
Hood, Seat, and Side Covers Replacement for in-
stall procedures.
4.
Install capscrews onto overhead guard rear legs
and frame. See Figure 18. Tighten capscrews to
66 N•m (49 lbf ft).
5.
Connect electrical wires as tagged during re-
moval.
6.
Install handle and capscrews onto overhead
guard. See Figure 18.
Rain Top (Optional)
Remove
1.
Remove two capscrews, two locknuts, two bush-
ings and two washers from bracket and rain top at
front center of overhead guard. See Figure 19.
2.
Remove two capscrews, two locknuts, two bush-
ings and two washers from bracket and rain top at
front corners of overhead guard. See Figure 19.
3.
Remove two capscrews, two wheel nuts and two
brackets from front center of overhead guard. See
Figure 19.
4.
Remove two capscrews, two wheel nuts, right
bracket and left bracket from front corner of over-
head guard. See Figure 19.
NOTE:
Note position of rain top on overhead guard
before removal.
5.
Remove rain top from overhead guard. See Fig-
ure 19.
Clean and Inspect
1.
Clean all remaining sealer residue from rain top
and overhead guard surfaces.
2.
Inspect rain top and brackets for cracks. Replace
if necessary.
Install
1.
Apply a continuous bead of sealer to back corners
of overhead guard. See (item 10) Figure 19.
NOTE:
Apply even pressure to rain top to squeeze
down sealer to a thickness of 3 to 5 mm (0.118 to
0.197 in.).
2.
Install rain top onto overhead guard as noted dur-
ing removal.
3.
Install right bracket, left bracket two capscrews,
two wheel nuts, onto front corner of overhead
guard. See Figure 19.
4.
Install two brackets, two capscrews, and two
wheel nuts to front center of overhead guard. See
Figure 19.
5.
Install two capscrews, two bushings, two washers
and two locknuts onto bracket and rain top at front
corners of overhead guard. See Figure 19.
6.
Install two capscrews, two bushings, two washers
and two locknuts onto bracket and rain top at front
center of overhead guard. See Figure 19.
0100 YRM 1766
Overhead Guard Replacement
19
