Yale Mtrac YMT-M Series, Translation Of Original Operating And Maintenance Instructions

Page 1: ...y 500kg 980kg Translation of original operating and maintenance instructions Columbus McKinnon Industrial Products GmbH Postfach 10 13 24 D 42513 Velbert Germany Am Lindenkamp 31 D 42549 Velbert Germany 49 2051 600 0 Fax 49 2051 600 127 Ident No 09901088 08 2011 ...

Page 2: ...7 3 3 Fixing of the Yale endless winch 7 A Mounting material 7 B Fixing of the Yale endless winch 7 3 4 Yale control system 8 A Contactor control 8 B Control system with phase sequence monitoring 8 C Control system for two endless winches 8 3 5 Power supply 8 3 6 Fitting the wire ropes 8 A Preparation 8 B Fitting the suspension rope 9 C Loose end of the rope 9 4 Operation of the winch 10 4 1 Safet...

Page 3: ...ions for the installation For meeting the requirements of the EC machinery directive and further applicable standards it is not sufficient to merely attach these instructions Explanation of the pictograms used in these instructions Pictogram Meaning of the pictogram Important information for use Danger of material damage to the winch due to a dangerous situation Danger of injuries or material dama...

Page 4: ... provided and or the manufacturer must be consulted Avoid excessive inching operation by frequent brief actuation of the control switch For lifting the load from the ground always use the lowest available lifting speed The rope must first be tensioned at this speed it must not be slack when the load is lifted from the ground If the winch has two speeds the low speed must only be used for short dis...

Page 5: ...virtually unlimited All Yale endless winches for transporting material can be fitted with an optional overload switch off If the load capacity of the Yale endless winch is not sufficient in direct pulling it can be increased based on the pulley principle 2 3 Original Yale rope Yale endless winches must only be operated with the original Yale rope Marking on the tag as follows Front CMCO batch numb...

Page 6: ...it upwards D Overload switch off optional The overload switch off available as an option switches off UP travel in the event of an overload At the same time a warning signal buzzer is trig gered which only stops if the cause of overloading has been eliminated Possible causes for switch off the winch is overloaded e g owing to unfavourable load distribution or the load has been caught during upward...

Page 7: ...pe of supply 3 3 Fixing of the Yale endless winch A Mounting material Yale endless winches of the YMT M series can either be fixed with two M10 bolts for the double shear connection use two of the four boreholes dia D that are not diagonally arranged with four M10 bolts for the single shear connection use all four boreholes dia D or with one M16 bolt use borehole dia C and by applying self locking...

Page 8: ...on of the winches in ac cordance with EN 60204 1or EN 60204 32 Always pull the power plug before opening any control system 1 Always check whether mains voltage and motor voltage match Three phase current 400 V 3P N PE 50 Hz with 16 A CEE plug 2 For min cross sections of the supply cables comply with the following table Type of winch Required cable cross section in mm2 for cable lengths up to 25 m...

Page 9: ...e letting them run into the winch B Fitting the suspension rope Insert the head of the wire rope from above as far as possible into the inlet tube of the Yale endless winch While pushing the UP button push the rope as long as it winds on by itself and exits again at the bottom Running in the rope with the DOWN button may take the overload switch off optional out of operation If the rope does not r...

Page 10: ...t stop b Press the emergency stop button the endless winch must stop immediately If the winch still does not stop c Pull the CEE plug Stop working immediately if the load does not stop as described in a Arrange for a qualified electrician to carry out inspection and repair B UP DOWN operation a For switching the control system on turn the red emergency stop button clockwise until it pops out b Pre...

Page 11: ...ded lifting force limitation has switched off the winch Reduce the load or distribute it more evenly F Fault in UP circuit of the con trol system Check contactors and wiring repair if required G One phase has failed Check supply line and fuse links H No motor output a Start up capacitor defective b Centrifugal force switch defec tive only for single phase motors a Check start up capacitor and re p...

Page 12: ...inch speed too high with safety lock YOSL d Triggering speed too low with safety lock YOSL a Travel up until the loaded suspen sion rope opens the safety lock b Travel up lower side of the load until the loaded suspension rope opens the safety lock c Replace the affected winch and have it checked d Replace the safety lock and have it checked Defective safety locks are a safety risk and must theref...

Page 13: ...ial Products O Safety cut off due to overheat ing a One of the phases is missing b Motor cooling insufficient c Overvoltage or undervoltage a Check repair fuse links supply line and connections b Clean motor cover c Measure voltage and power con sumption on motor with load increase cable cross sections if required P Brake does not release no click when switching on off a Power cable coil or brake ...

Page 14: ...al Products EN14492 1 BGV D8 Winches lifting and towing devices General overhaul of the Yale endless winch and Yale safety lock In section 6 2 B Use common multi purpose oil or grease for lubricating Do not use any lubricants which contain molybdenum disulphide MoS2 or PTFE C Motor and motor brake The electro motor of the winch is maintenance free Clean the motor cover if it is extremely dirty to ...

Page 15: ...ed during the weekly check more than 11 broken wires over a length of 24 cm dia 8 27 cm dia 9 30 cm dia 10 Strong formation of rust on the surface or inside Heat damage indicated by burning discoloration Reduction of the outer diameter to less than 7 6 mm dia 8 mm 8 5 mm dia 9 mm 9 4 mm dia 10 mm If damage is detected on the insulation or on the cable connections during the weekly check of the ele...

Page 16: ...ower driven winches and hoists EN14492 1 Yale endless winches with M2 1Cm group of mechanisms must be subjected to a general overhaul after 200 hours at the latest and Yale endless winches with M3 1Bm group of mechanisms after 400 hours of operation at the latest by the manufacturer All results of the annual and extraordinary inspec tions must be entered into a log booklet This is the responsibili...

Page 17: ...17 17 Mtrac endless winch Inspection comments Inspection before initial operation on by Date of initial operation Recurring inspections Date Findings Repairs Test on by competent person ...

Page 18: ...18 18 Mtrac endless winch ...

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Page 20: ... into which the partly completed machinery has been incorporated has been subjected to a conformity evaluation in accordance with EC Machinery Directive 2006 42 EC and fulfils all requirements Designation of machinery YaleMtrac endless winch Mod YMT 5 9 M8 Mod YMT 5 18 M8 Mod YMT 6 9 M8 Mod YMT 6 18 M8 Mod YMT 8 9 M8 Mod YMT 8 18 M8 Mod YMT 10 9 M9 YMT 10 18 M9 Mod YMTF 5 9 M8 Mod YMTF 5 18 M8 Mod...

Page 21: ...t einer Koformitätsbewertung nach EG Richtlinie Maschinen 2006 42 EG unterzogen worden ist und die Anforderungen erfüllt Bezeichnung der Maschine Seildurchlaufwinde YaleMtrac Mod YMT 5 9 M8 Mod YMT 5 18 M8 Mod YMT 6 9 M8 Mod YMT 6 18 M8 Mod YMT 8 9 M8 Mod YMT 8 18 M8 Mod YMT 10 9 M9 YMT 10 18 M9 Mod YMTF 5 9 M8 Mod YMTF 5 18 M8 Mod YMTF 6 9 M8 Mod YMTF 6 18 M8 Mod YMTF 8 9 M8 Mod YMTF 8 18 M8 Mod ...

Page 22: ...76262675 Web Site www yaleiberica com Austria Columbus McKinnon Austria GmbH Gewerbepark Wiener Straße 132a 2511 Pfaffstätten Phone 43 0 2252 46066 0 Web Site www yale at Switzerland Columbus McKinnon Switzerland AG Dällikerstraße 25 8107 BUCHS ZH Phone 41 0 448515577 Web Site www cmco ch Poland Columbus McKinnon Polska Sp z o o Ul Owsiana 14 62 064 Plewiska Phone 48 0 616566622 Web Site www pfaff...