Yale VSIII 0, Operating Instructions Manual

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-  If the hoist is to be used for frequent lowering 

from large heights or in indexed operation, 

fi rst consult the manufacturer for advice 

because of possible overheating.

-  The top hook and the load hook of the unit 

must be in a vertical line above the load 

centre of gravity (S) when the load is lifted, 

in order to avoid load sway during the lifting 

process (Fig. 1).

-  The selection and calculation of the appropri-

ate supporting structure are the responsibil-

ity of the operating company.

-  The operator must ensure that the hoist is 

suspended in a manner that makes it pos-

sible to operate the unit without exposing 

himself or other personnel to danger by the 

unit itself, the suspension or the load.

-  The operator may start moving the load only 

after it has been attached correctly and all 

persons are clear of the danger zone.

-  Do not allow personnel to stay or pass under 

a suspended load.

- A lifted or clamped load must not be left 

unattended or remain lifted or clamped for 

a longer period of time.

-  The hoist may be used at ambient tempera-

tures between –10 °C and +50 °C.

  Consult the manufacturer in the case of 

extreme working conditions.

ATTENTION:

 Before use at ambient tem-

peratures of less than 0 °C, check the brake 

for freezing by lifting and lowering a small 

load 2 - 3 times.

- Prior to operation of the hoist in special 

atmospheres (high humidity, salty, caustic, 

alkaline) or handling hazardous goods (e.g. 

molten compounds, radioactive materials), 

consult the manufacturer for advice.

-  Always transport the load in the horizontal 

direction slowly, carefully and close to the 

ground.

- When the unit is not in use, position the 

suspension (e.g. bottom block, load hook) 

above normal head height, if possible.

- For attaching a load, only approved and 

certifi ed lifting tackle must be used.

-  Correct operation involves compliance with 

the operating instructions and in addition 

also compliance with the maintenance 

instructions.

- In case of functional defects or abnormal 

operating noise, stop using the hoist 

imme-

diately

.

INCORRECT OPERATION

(List not complete)

-  Do not exceed the rated load capacity (WLL) 

of the unit and/or the suspension and the 

supporting structure.

-  The unit must not be used for pulling free 

fi xed loads. It is also prohibited to allow loads 

to drop when the chain is in a slack condition 

(danger of chain breakage).

-  Removing or covering labels (e.g. by adhe-

sive labels), warning information signs or the 

identity plate is prohibited.

-  When transporting loads ensure that the load 

does not swing (Fig. 2) or come into contact 

with other objects.

-  The load must not be moved into areas which 

are not visible to the operator. If necessary, 

he must ensure he is given help.

-  Driving the unit with a motor is not allowed.

-  The unit must never be operated with more 

than the power of a person.

- Welding on hook and load chain is strictly 

forbidden. The load chain must never be 

used as a ground connection during welding 

(Fig. 3).

-  Side pull, i. e. side loading of either the hous-

ing or the bottom block (Fig. 4) is forbidden.

-  The load chain must not be used as a chain 

sling (Fig. 5).

- A unit changed without consulting the 

manufacturer must not be used.

-  Do not use the hoist for the transportation 

of people (Fig. 6).

-  Do not knot the load chain or connect it by 

using pins, bolts, screw drivers or similar. Do 

not repair load chains installed in the hoist 

(Fig. 7).

-  Removing the safety latches from top and/

or load hooks is forbidden (Fig. 8).

-  Never attach the load to the tip of the hook 

(Fig. 9). The lifting tackle must always be 

seated in the saddle of the hook.

- Do not use the chain stop (Fig. 11) as an 

operational limit device.

- Turning of loads under normal operating 

conditions is not allowed, as the bottom 

blocks of the hoists are not designed for this 

purpose. If loads must be turned in normal 

operation, an anti-twist swivel must be used 

or the manufacturer must be consulted.

- Only one load lifting attachment may be 

suspended in the load hook of the hoist.

-  Never reach into moving parts.

- Do not allow the unit to fall from a large 

height. Always place it properly on the 

ground.

- The unit must not be used in potentially 

explosive atmospheres.

ASSEMBLY

Shorten or extend the hand chain

Adjust the length of the hand chain so that 

the distance of the lower end to the fl oor is 

between 500 – 1000 mm.

Note:

For safety reasons, hand chain links 

may only be used once.

- Look for the non-welded link of the hand 

chain, bend to open and discard it.

-  Shorten or extend the chain to the required 

length.

ATTENTION:

 Always remove or add an even 

number of chain links.

-  Use a new link to close the loose chain ends 

by bending it (for extending the hand chain, 

two new chain links are required).

ATTENTION:

 Do not twist hand chains while 

fi tting.

INSPECTION BEFORE INITIAL

OPERATION

Prior to initial operation, before it is put 
into operation again and after substantial 
changes, the product including the supporting 
structure must be inspected by a competent 
person*. The inspection mainly consists of a 
visual inspection and a function check. These 
inspections are intended to establish that the 
hoist is in a safe condition, has been set up 
appropriately and is ready for operation and 
that any defects or damage are detected and 
eliminated, as required.

*Competent persons may be, for example, the 

maintenance engineers of the manufacturer or 

the supplier. However, the company may also 

assign performance of the inspection to its 

own appropriately trained specialist personnel.

Before putting the unit into operation, 

check functioning of the chain drive in 

unloaded condition.

INSPECTIONS BEFORE STARTING 
WORK

Before starting work, inspect the unit including 
the suspension, equipment and supporting 
structure for visual defects, e. g. deformations, 
damage, cracks, wear and corrosion marks. 
In addition also test the brake and check that 
the hoist and the load are correctly attached.

Checking the brake function

Before starting work, always check operation 
of the brake:
To do this, lift, pull or tension and lower or 
release a load over a short distance with the 
unit. When the hand chain is released, the 
load 

must

 be held in any position.

This check is intended to ensure that even 
at temperatures below 0 °C, the brake disks 
are not frozen. Repeat it at least twice, before 
starting further work.

ATTENTION:

 If the brake does not function 

properly, the unit must be immediately taken 
out of service and the manufacturer must 
be contacted!