YAMADA 880267, Instruction

Page 1: ...3 OIL LUBRICATOR SGR 55 MODEL No 880267 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Page 2: ...Cautions For safe use of this product be sure to note the following In this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warning and caution symbols have the meanings described below Be sure to remember thei...

Page 3: ...rating with the valve open can cause a hose runaway Discontinue it when you feel a hazard or abnormality during the work And correspond according to the troubleshooting Keep your face away from the exhaust and discharge ports Material may suddenly come out There is a possibility of losing eyesight if it strikes eyes Stop pump operation immediately when a drum becomes empty Running the pump dry wil...

Page 4: ...ure when moving the pump or lifting the cabinet to avoid back injury Material remaining inside or on the surface of the pump may spill out by inserting or removing the pump into from a pail Be very careful not to get your clothing dirty Keep hands and fingers away from this product during operation to avoid injury from moving parts Do not touch the surfaces of the pump and the hose when pumping hi...

Page 5: ...tion of the Air Motor 2 2 2 Function of the Lower Pump 2 3 Preparations before Operation 3 4 How to Operate the Machine 4 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 5 5 2 Maintenance and Inspection 6 6 Disassembly and Assembly 6 7 Parts Disassembly Drawing and Parts List 7 1 880267 SGR 55 8 7 2 850206 Oil Gun Ass y 8 7 3 850792 Pump Ass y 9 8 Specification 10 9 Limite...

Page 6: ...f Parts 1 2 Contents of Package The main equipment and accessories are packed in different cases Open the top part of the corrugated fiberboard case and check if the pump assembly and oil can are not damaged and if accessories are all contained in the package ...

Page 7: ... collides with the trip shoe the slide valve is momentarily tripped downward by the function of the trip mechanism 5 As a result the air supply is conducted to the chamber B and the chamber A is conducted to the exhaust port so that the air piston is changed to go up 6 Thus the air motor continues its reciprocating motion automatically as long as the supply air is fed to it 2 2 Function of the Low...

Page 8: ...nnecting portion securely 6 Connect the attached air coupler to the air hose and fix it with a hose band The air hose is separately available If the air coupler to be connected to the compressor is not available purchase it separately 7 When the air coupler is connected to the pump the pump will be operated for a while and the pump and hose will be filled with oil After that the pump operation wil...

Page 9: ...ion Fig 3 During oil change take extreme care not to allow sand and dust to adhere on the suction tune of the pump If sand is mixed in the oil it will give breakage to the pump and also damage to the important machine Note Using the air regulator permits adjusting the supply air pressure to the pump and reducing the wasteful motion of the pump with the result that the operability is improved and t...

Page 10: ...cting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pressure The pump can be operated but the discharge volume is insufficient The material vessel is empty Check if the supply air pressure is not lowered Check and re supply or replace The air supply volume to the pump is insufficient Replace the air hose with a thicker one or check...

Page 11: ... earlier 4 The packing of the pump will be worn away Check and replace it at least once a year 6 Disassembly and Assembly When the pump operation becomes defective or stops do not disassemble the pump thoughtlessly but refer to the item on P 5 Troubleshooting and Corrective Measures and judge the condition carefully and disassemble only the minimum necessary parts The air motor is rarely touched d...

Page 12: ...out the pin of the piston rod and unscrew the connecting rod to remove it Then the air motor and the lower pump can be separated from each other Disassembling the lower pump 1 Disconnecting the piston rod of the air motor from the connecting rod by removing the pin Fig 10 2 The ball cap packing spring etc can be disassembled by unscrewing the valve seat with the housing of the intake valve ass y s...

Page 13: ...685370 Union adapter 1 No Parts No Descriptions Q ty 1 627290 Nut 2 2 703095 Handle 1 3 703097 Link 1 4 703096 Pin 1 5 703098 Pin 1 6 630777 E stop ring 4 7 703089 Packing holder 1 8 640019 O ring 1 9 680275 Packing 1 10 703090 Washer 1 11 707378 Spring 1 12 703094 Spring holder 1 13 703093 Spring 1 14 703088 Valve stem 1 15 770319 Packing 1 16 795021 Valve 1 17 703100 Valve seat 1 18 703101 Washe...

Page 14: ...ton packing 1 31 702727 Spring 1 9 701810 Washer 1 32 704297 Washer 1 10 706067 Spindle bush 1 33 703010 Suction tube 1 11 640012 O ring 1 34 706091 Union 1 12 706066 Gland housing 1 35 632039 Pin 2 13 770182 O ring 1 36 703011 Connecting rod 1 14 706077 Air motor body 1 37 632039 Pin 1 15 770181 Valve seat gasket 1 38 702772 Valve housing 1 16 701822 Valve seat 1 39 702773 Washer 1 17 590085 Valv...

Page 15: ...M 0 2 0 7 MPa A WEIGHTED SOUND PRESSURE LEVEL 1 86 dB A WEIGHTED SOUND POWER LEVEL 2 96 dB ENV TEMPERATURE 0 60 MATERIAL TEMP 0 80 16 0 kg Hose 695052 3 8 1 5m Oil gun 850206 Oil meter 802570 3 10 L min Oil can 682905 20 L Air coupler 680743 1 Measurement method of A weighted sound pressure level is based on ISO 1996 2 Measurement method of A weighted sound power level is based on ISO 3744 TYPE MO...

Page 16: ...d that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operat...

Page 17: ...MEMO ...

Page 18: ...ATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherlands PHONE 31 0 74 2422032 FAX 31 0 74 2421055 ...