YAMADA 881082, Operation Manual

Page 1: ...nsmission Fluid Changer AFC 9000S 220V MODEL No 881082 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Page 2: ... In this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and the prevention of personal injury and or property damage The following warning and caution symbols are described below If you ignore the warning described and operate the product in an improper manner there is danger of s...

Page 3: ...e which you place on the slope starts moving inverts and pollutes the facility gives the damage to the vehicle it becomes responsibility of user side The fuselage itself and various nozzles always please handle the new oil can and the waste oil tank cleanly When management is bad the rubbish and the like mixes into the user vehicle which is exchanged becomes cause of vehicle breakdown Long haul pl...

Page 4: ...t of oil Setting the amount of oil to be replaced 11 Manual replacement of oil 2 manual 12 3 5 3 Functions 13 Cleaning 13 Removing the waste oil 14 Refilling new oil 15 Setting 16 3 5 4 Other functions 17 4 Maintenance and Inspection 4 1 Maintenance 19 4 2 Error Codes EO1 Oil removal error 20 EO2 Insufficient flow rate for oil supply Insufficient flow rate for oil removal 21 EO3 Oil removal disabl...

Page 5: ...4 4 7 8 Piping assembly 804515 37 7 9 Oil sensor assembly 804518 38 8 Option attachment 39 9 Limited warranty ...

Page 6: ...1 1 Name of each part 1 1 Name of each part ...

Page 7: ...rom a truck 2 Remove the wooden crate and hold the grips located on both sides to unload this machine from the base 3 Check to see if the machine is neither scratched nor damaged 4 Check to see if all supplied parts are in the package 5 Connect the power supply plug to the 220 V AC outlet If the machine operates normally the buzzer sounds and the signal lights light CAUTION When you lift this mach...

Page 8: ... ATF or engine oil is low the flexible nozzle cannot suck the fluid oil well Warm up the machine sufficiently to raise the temperature of the fluid oil before removing the fluid oil The guideline for the ATF or engine oil temperature is approximately 50 to 80 C 2 1 Setting a new oil pail CAUTION To replace the new oil pail with a new one check to see again if the oil type you selected at the place...

Page 9: ...regulated wasted oil bath 4 Set the wasted oil tank onto the machine base and insert the hose into it 5 Connect the wasted oil upper limit sensor to the connector When connecting the sensor face the dowel of the plug located on the edge of the sensor cord toward the front to set the sensor 6 Attach the tank guard onto the machine NOTE The later description of the operation If the wasted oil tank i...

Page 10: ...amage it due to electrical shock or fire Do not expose the machine to direct sunlight for a long time It may cause the resin parts to deform due to heat 1 Stop the car at a horizontal place and yank the emergency brake fully to check to see if the braking function operates well 2 Move the machine next to the car and lock the caster brakes See Fig 2 4 3 Connect the power cable to the 220 V AC outle...

Page 11: ...s for operation CAUTION You are supposed to have to measure the amount of oil after tuning off its engine depending on a car type Insert the level gauge fully to prevent any foreign substance such as dust from getting mixed in with the transmission 1 Set the shift lever to the position P and idle the engine for ten to fifteen minutes to raise the oil temperature 50 to 80 C See Fig 3 1 When you rep...

Page 12: ...le from the length of the oil gauge Stop pushing the nozzle when it hits something If you do not feel the nozzle hit anything pull out the nozzle by approximately 10 cm and push it into the hole slowly again If the car does not allow the nozzle to be pulled out be careful to insert the nozzle into the level gauge hole Read the following description for such a car 3 4 Car to be cared when inserting...

Page 13: ...he flexible nozzle into the level gauge hole and connect the automatic valve to the hoses 6 Press the START key When the machine is set to クイック it starts operating from Step 10 7 All the wasted oil is removed from the oil pan 8 Supply the car with new oil whose amount is 7 the checked amount 9 Start idling the engine 10 The flow rate of the oil cooler line is checked 11 While removing oil from the...

Page 14: ...e 5 Insert the flexible nozzle into the level gauge hole and start idling the engine 6 Press the START key 7 Remove the regulated amount of wasted oil You can change the amount of wasted oil to be removed for the first time See P02 Amount of oil to be removed from a light car for the first time of Section Setting on page 16 In Light Car mode only 8 Supply the car with the regulated amount of new o...

Page 15: ... and 30 seconds or more You can change the waiting time See P04 waiting time for alternate oil replacement of Section Settings on page 16 These values are applicable when the temperature of new ATF is 20 C Use these values as the guideline only because the replacement time varies depending on the oil type and the temperature condition CVT mode 1 Connect the power cable to the AC outlet The buzzer ...

Page 16: ...ment of oil Setting the amount of oil to be replaced 1 Connect the power cable to the AC outlet The buzzer sounds for one second 2 Press the POWER key 3 Press the MANUAL MODE key once and select ADD or press the MANUAL MODE key twice and select REMOVE 4 Set the amount of oil to be replaced with the key and or the key and press the SET key Perform this operation when 0 5 or more is displayed as the...

Page 17: ...y amount of oil to be replaced appears on the digital display Perform this operation when the set value is 5 Insert the flexible nozzle into the level gauge hole 6 Hold down the START button 7 Only while you are holding down the START key oil is supplied to the car or removed from the car 8 When you release the START key the machine stops supplying or removing the oil When you hold down the START ...

Page 18: ...appears on the digital display 4 Press the SET key Connect the machine to the cleaning coupler 5 Connect the cleaning coupler to the red side of the twin hose 6 Press the START key 7 Collect new oil remained in the hose or pipe into a new oil pail 8 The machine stops automatically Disconnect the cleaning coupler and then connect the flexible nozzle to the machine caution When you clean the hose or...

Page 19: ... the START key to start removing the wasted oil from the car 5 Connect the exhaust nozzle to the black side of the twin hose and press the START key 6 Remove the wasted oil 7 When the wasted oil tank gets empty the machine automatically stops Disconnect the exhaust nozzle and connect the flexile nozzle to the machine caution Do not exhaust the wasted oil to be handled with this machine to the grou...

Page 20: ...nction 4 Press the SET key Replace the nozzle with one for new oil 5 Replace the attached hose with the filter hose and press the START key 6 Refill a new oil pail with new oil 7 When a new oil pail is filled with new oil the machine automatically stops Disconnect the filter hose from the machine and connect the flexible nozzle to the machine caution To refill a new oil pail with new oil be sure t...

Page 21: ...igital display and the initial value is 7 0 Set the amount displayed at first when you set the amount of oil to be replaced in Circulation mode or Dipstick mode 3 to 20 L in increments of 1 L P02 Amount of oil to be removed from a light car for the first time ケイジドウシャ is displayed on the digital display and the initial value is 0 2 Set the amount of oil to be removed for the first time in Light Car...

Page 22: ...f the output sound 1 to 10 When you turn the volume too high the sound may get distorted P08 Buzzer volume ブザーレベル is displayed on the digital display and the initial value is 7 Set the buzzer volume 1 to 10 When you turn the volume too high the sound may get distorted P09 Signal light ON OFF シグナルライト is displayed on the digital display and the initial setting is ON Specify whether to turn on or off...

Page 23: ...tally full while the machine is operating some errors may be observed in the amount of oil to be replaced due to mixing of air in the oil Be sure to refill new oil and remove the wasted oil If the power cable happens to be disconnected while the machine is operating 1 Connect the power cable to the AC outlet again Press the POWER key to restart the operation 2 Press the POWER key and the START key...

Page 24: ...ble the filter on the machine be careful no to remove the filter or packing from the corresponding groove and tighten them securely Procedure for cleaning the filter 1 Clean the filter attached on the edge of the suction hose for new oil See Fig 4 1 2 The filter for the wasted oil is attached on the base of the flexible nozzle Remove it in the same manner and clean it See Fig 4 2 Procedure for rep...

Page 25: ...gnal light Red Flashes START LED Flashes Causes 1 The nozzle is not inserted sufficiently 2 Since the wasted oil filter is clogged with dust or any other thing oil does not flow 3 Only 2 L or less oil is contained in the oil pan originally 4 The nozzle does not reach the oil pan sufficiently due to the shape of the level gauge How to recover this error 1 Insert the nozzle again so that it can reac...

Page 26: ...ses 1 Since the temperature of new oil or the wasted oil is low and its viscosity is high the flow rate is low 2 Since the new oil filter or the wasted oil filter is clogged with dust or any other substance the oil cannot flow easily How to recover this error 1 Idle the engine sufficiently to raise the oil temperature Warm the new oil pail to raise the oil temperature 2 Clean the filter to remove ...

Page 27: ... of the wasted oil is low and its viscosity is high the machine cannot remove the wasted oil 3 Since the wasted oil filter is clogged with dust or any other thing oil cannot flow How to recover this error 1 Insert the nozzle again so that it can reach the oil surface 2 Idle the engine sufficiently to raise the oil temperature 3 Clean the filter to remove the dust or any other thing When you press ...

Page 28: ...achine could not remove the wasted oil whose amount was the same as that of the supplied new oil 2 After the nozzle was inserted its insertion condition became insufficient because its position was shifted 3 Since the wasted oil filter is clogged with dust or any other thing oil cannot flow How to recover this error 1 Insert the nozzle so that it can reach the oil surface 2 Clean the filter to rem...

Page 29: ... When 7 0 L is set the amount of the wasted oil actually removed from a car is 7 8 L that is more than 7 0 L and exceeds the set value As a result of supply to a car with new oil whose amount is the amount of the wasted oil removed from a car the amount of extra new oil for checking the same amount of oil replacement 0 2 L after removal of the wasted oil the amount of the supplied new oil exceeds ...

Page 30: ...h the flow rate is low 2 Since the automatic valve filter is clogged with dust or any other thing the oil cannot flow easily 3 Since the automatic valve and the connection hose for circulating oil are not set correctly oil leaks How to recover this error 1 Idle the engine sufficiently to raise the oil temperature 2 Clean the filter to remove the dust or any other thing 3 Set the automatic valve an...

Page 31: ...Since the automatic valve and the connection hose for circulating oil are not set correctly the wasted oil does not flow How to recover this error 1 Start idling the engine 2 Clean the filter to remove the dust or any other thing 3 Set the automatic valve and the connection hose for circulating oil correctly again When you press the START key the machine restarts removing the wasted oil When the m...

Page 32: ...ly Contact our sales office 4 The flexible nozzle is not inserted sufficiently Insert the flexible nozzle into the bottom of the oil pan securely 5 The coupler is not attached onto the wasted oil hose twin hose black correctly Attach the coupler onto the wasted oil hose twin hose black securely 6 The wasted oil tank is full Remove the wasted oil 7 The upper limit sensor of the wasted tank is not c...

Page 33: ...and its viscosity is high the flow rate is low Raise the oil temperature 3 The source for new oil is empty Refill the new oil source with oil 4 The upper limit sensor of the new oil pail is not attached onto the connector correctly Attach the upper limit sensor onto the connector correctly The machine refills new oil too slowly or does not refill any oil 5 The pump electromagnetic valve or control...

Page 34: ...L minute Nozzle ø 4 5 ø 6 L 1200 Oil temperature 50 C Performance Amount of exhausted wasted oil ATF 3 0 L minute Engine oil 1 0 L minute Nozzle ø 10 ø 14 L 300 Oil temperature 20 C Power supply AC220V 20V 50 Hz Trochoid pump Two Discharge rate when the pump operates independently 3 7 L minute 50 Hz 0 5 MPa Equipped with the relief valve Pump Motor type capacitor type Class E insulation Rating con...

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Page 44: ...39 8 Option attachment pail caver 804533 nozzle adapter 771782 direct adapter 804532 Light car nozzle 685255 Cleaning kit SP 3246 Dustproof cover 772911 ...

Page 45: ...r dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear out of articles of consumable part such as diaphragm in valve tube 7 Malfunction and or damage due to transportation m...

Page 46: ...RLINGTON HEIGHTS IL60005 U S A PHONE 1 847 631 9200 FAX 1 847 631 9273 http www yamadapump com Manufactured by YAMADA CORPORATION International Department No 1 3 1 CHOME MINAMI MAGOME OHTA KU TOKYO 143 8504 JAPAN PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 ...