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7

 

 5.3 Installation 

   

 

B

H, B

S, FPH, FPS types 

For installation, see [Exploded View] on the separate sheet and install in the reverse order of disassembly. 

 

 Apply grease to the center rod, and insert it into the main 

body.  

 Keep the convex side to the outside. 

 Tighten the center disk using the open-end wrenches for the 

NDP-15FP

, BPS. (No coned disk springs and nuts are 

needed.) 

 Tighten the out chamber temporarily at first. 

 After installation of the out chambers on both sides, place 

the pump on a flat surface and stand the pump upright for 
further assembly. 

 

Tightening torque for center rod and out chamber 

 Center 

rod 

Out 

chamber 

NDP-5 7.5 

N•m 

 

NDP-15 

14 N•m 

12 N•m 

<NOTE> 

 Make sure there is no dust on the seal surface in order to 

prevent seal damaged. 

 Tighten the bolts that balance should be equal from both 

side on diagonal line with even torque. 

 

   

 

B

C, B

N, B

T, FPC, FPN, F

T types 

For installation, see [Exploded View] on the separate sheet and install in the reverse order of disassembly. 

 

 Apply grease to the center rod, and insert it into the main 

body. 

 Keep the marking “LIQUID” to liquid end for CR, NBR 

diaphragms. 

 Keep the convex side to the outside for PTFE diaphragm. 

Install the O ring (cf. Fig.5.9). 

 Tighten the center disk using the open-end wrenches. 

 After installation of the out chambers on both sides, place 

the pump on a flat surface and stand the pump upright for 
further assembly. 

 

Tightening torque for center rod and out chamber 

 Center 

rod 

Out 

chamber 

NDP-5 7.5 

N•m 

 

NDP-15 

14 N•m 

12 N•m 

<NOTE> 

 Make sure there is no dust on the seal surface in order to 

prevent seal damaged. 

 Replace the PTFE O ring by new one. 

 Tighten the bolts that balance should be equal from both 

side on diagonal line with even torque. 

 
 

Summary of Contents for NDP-5 series

Page 1: ...MAINTENANCE MANUAL YAMADA AIR OPERATED DOUBLE DIAPHRAGM PUMP NDP 5 NDP 15 Doc No NDP 183M 09...

Page 2: ...ution described and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to indicate the type of danger and damage the following symbols are also...

Page 3: ...2 Inspection Ball valve types 4 Flat valve types 4 4 3 Installation 4 5 Diaphragm and Center rod 5 1 Removal FAT FST BA BS BPS types 5 FP FV FDT types 6 5 2 Inspection 6 5 3 Installation B H B S FPH F...

Page 4: ...me material is sucked into material chamber B Through repetition of this operation material is repeatedly taken in and discharged out 2 Tools etc 2 1 General tools Socket wrenches 10mm NDP 5 13mm NDP...

Page 5: ...e guide flat valve and valve seat NDP 5 Fig 4 2 Remove the O ring valve guide ball and valve seat NDP 15 Fig 4 2 Turn over the main body assembly Fig 4 3 Remove the 4 retainer bolts from the in manifo...

Page 6: ...the in manifold removes NDP 5 Remove the O ring valve stopper flat valve and valve seat Fig 4 6 Turn over the main body assembly Fig 4 7 Pull out the bolt and remove the base and in manifold NDP 5 Rem...

Page 7: ...is worn out or cracked replace it Usable range of Flat valve NDP 5 2 5 3 1 mm NDP 15 4 3 5 0 mm Valve seat Fig 4 12 Measure the dimension shown at left and if it is outside the usable range replace t...

Page 8: ...f the center rod Fig 5 2 After the nuts on one side have been removed remove the center disk and diaphragm Remove the diaphragm center disk and center rod from the opposite side of the main body NOTE...

Page 9: ...in body NOTE When the diaphragms are removed the main body is separated 2 pieces For easy work leave bolts fastened temporarily before remove the diaphragms Fix a double nut to one end of the center r...

Page 10: ...the bolts that balance should be equal from both side on diagonal line with even torque B C B N B T FPC FPN F T types For installation see Exploded View on the separate sheet and install in the revers...

Page 11: ...outside the usable range replace the bushing Usable range of bushing 10 1 10 3 mm Guide NDP 15 Fig 6 4 Measure the inside diameter and if it is outside the usable range replace the guide Usable range...

Page 12: ...assembly If the seal ring is worn out or cracked replace C spool valve assembly Usable range of seal ring NDP 5 1 40 1 48 mm NDP 15 1 82 1 90 mm Sleeve Assembly Fig 7 5 Measure the inside diameter an...

Page 13: ...rial on daily inspecting a pump Retainer bolts from the out chamber Retainer bolts from the manifold NDP 5 FPT FVT FDT 7 5 N m 7 5 N m NDP 15 FP FVT FDT 12 N m 12 N m NOTE Tighten the bolts that balan...

Page 14: ...Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 201710 NDP183M...

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