YAMADA SKR110A50PAL, Instruction

Page 1: ...KR110A50PAL MODEL No 881122 SKR110A50PAL SL MODEL No 881123 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

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Page 3: ...following description In this manual warnings and cautions are indicated by using symbols These symbols are intended to prevent death or serious injury that may be caused to the operator or those who are around the product and damage that may be caused to the articles that are around the product as well as to use the product safely and correctly Each symbol is indicated and has a meaning as shown ...

Page 4: ...nexpected movement of this product Also do not use or leave this product in a slope or any unstable locations The product if not locked may move unpredictably causing property damage or facility pollution The user has a responsibility for such secondary accidents Make ground connection when working with flammable material or in explosive atmosphere Rapid pumping of material can result in static el...

Page 5: ...is product to avoid tripping over the base and casters Be careful about your hands when installing a pail The edges of the cabinet and pail may cause hand injury Also be careful about your posture when moving the pump to avoid back injury Do not touch the surfaces of the pump and the hose when pumping high temperature material Risk of burns exists Shut off air source after work and nighttime holid...

Page 6: ... 2 2 2 Setting a grease pail 2 2 3 Bleeding air from grease 4 3 How to Use 5 3 1 Operation for using a high pressure grease gun 6 3 2 Replacing a grease pail 6 4 Maintenance and Inspection 4 1 Troubleshooting and Corrective measures 7 4 2 Maintenance and Inspection 8 4 3 Disassembly and Assembly 8 5 Exploded View and Parts List 10 6 Pump Specifications 11 7 Trouble Information Fax Form 12 8 Limite...

Page 7: ... 2 Contents of Package The main devices and the accessories are packed in different cases Open the top part of the corrugated fiberboard case and check if the devices is not damaged and if accessories are all contained in the package ...

Page 8: ...rease gun or metering valve can be attached to the hose outlet Select and purchase appropriate dispensing equipment depending on the intended use 6 Attach the supplied air coupler onto the air hose connected to the compressor and fix it with the hose band or similar device 2 2 Setting a grease pail 1 Remove the bleeder plug from the inductor plate Fig 3 2 Shut off the air valve of the pump unit Th...

Page 9: ...o not set a pail properly grease is not discharged Be sure to set it on the correct position 7 Switch the control of the lift up down switch to DOWN The lift slowly moves down due to the pump s own weight Adjust the position of the pail so that the inductor plate can be set normally Fig 8 CAUTION Do not put your hands and fingers between a pail and the inductor plate to prevent injuries from being...

Page 10: ...outlet is closed 2 Open the air valve and turn the control of pump air regulator gradually to the right clockwise The pump will start at 0 2MPa and run for a while until the pump and hose are filled with grease Fig 10 3 At first air is trapped in grease which is not ready for use Open the check valve at the discharge outlet and allow the trapped air to escape completely from the small hole at the ...

Page 11: ...ption of NOTE below Fig 12 NOTE If the viscosity of the material is high or climate is cold please switch the control of the lift up down switch to PRESS Pressure can be adjusted by the air regulator for the lift in accordance with the viscosity of the material up to 0 7MPa If the pressure is too high the material may leak from packing of the inductor plate Please set the optimum pressure while op...

Page 12: ...ssure and the chuck can be easily removed Fig 15 6 As long as the grease gun is left under pressure you can do a grease job by pulling the lever of the gun 3 2 Replacing a grease pail 1 When the amount of the remaining grease in a pail draws to an end the pump operates wildly without discharging any grease Stop your work immediately and turn the control of the air regulator for the pump to the lef...

Page 13: ...are damaged Replace damaged part or remove foreign object Seat surface of foot valve in lower pump is defective wear of seat surface inclusion of foreign material Replace damaged part or remove foreign object Internal diameter of pail is larger than specified Use JIS approved pail Air release plug is loosened Secure air release plug Packing of inductor plate is deteriorated Replace packing Fastene...

Page 14: ... disassembled If disassembly is required ask the dealer to disassemble the air pump WARNING Gasoline is a high volatile fuel Do not use it to clean the pump in any case otherwise ignition or explosion may be caused When washing parts do not use such a liquid as corrodes aluminum copper alloy iron etc When disassembling and checking the pump be sure to stop the supply air and open the outlet valve ...

Page 15: ...t The piston and connecting rod assembly can be pulled out Fig 20 11 Pull out the spring pin that connects between the connecting rod and the plunger and take out the plunger Wash the plunger and check it for blemish and wear Fig 21 NOTE The plunger is an assembly for mating with the valve Insert the foot valve in the plunger and check if it can smoothly slide These two parts if they are blemished...

Page 16: ...it pin 1 No Description Q ty Parts No 881122 881123 1 851728 851999 Pump assembly 1 2 800431 Check valve assembly 1 3 619145 Bolt 5 4 631420 Spring lock washer 11 5 833029 Bleeder plug 1 6 804941 Regulator assembly 1 7 630867 Retaining ring 2 8 710995 Flange 1 9 640132 O ring 1 10 802629 Inductor plate assembly 1 11 854662 Lift assembly 1 12 631013 Plain washer 6 13 611145 Bolt 6 14 681696 Caster ...

Page 17: ...IALS OPERATING AIR PRESSURE MAXIMUM OPERATING NOISE 80 dB WEIGHT 1 Measurement method of A weighted sound pressure level is based on ISO 1996 2 Measurement method of A weighted sound power level is based on ISO 3744 0 40 C 34 kg AMB TEMP RANGE 0 40 C 0 2 0 7 MPa Air coupler PS 20PM Check valve G1 4 50 x 1 92 dB 6 Specifications Engineering Data Performance Curve only the pump Dimensions NOTE The c...

Page 18: ...t enriches our repair services After filling it send it to us Trouble Information Fax Form Company name Name Address Department name Contact information Tel Fax Product name Model Duration of use 20 year month to year month SERIAL No LOT No Operation frequency Continuous Intermittent hour day week month Purchase date Sales outlet Machine conditions descriptions of the trouble ...

Page 19: ...with a fluid that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of no...

Page 20: ...ATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherlands PHONE 31 0 74 2422032 FAX 31 0 74 2421055 ...