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CHK
ADJ
INTRODUCTION/PERIODIC MAINTENANCE AND
LUBRICATION CHART
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
No.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING (
×
1,000 km)
ANNUAL
CHECK
1
10
20
30
40
1
* Fuel line
• Check fuel hoses for cracks or damage.
√
√
√
√
√
2
* Spark plugs
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
* Valves
• Check valve clearance.
• Adjust.
Every 40,000 km
4
Air filter element
• Clean.
√
√
• Replace.
√
√
5
* Clutch
• Check operation, fluid level and vehicle for fluid
leakage. (See NOTE on page 43.)
√
√
√
√
√
6
* Front brake
• Check operation, fluid level and vehicle for fluid
leakage. (See NOTE on page 43.)
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
7
* Rear brake
• Check operation, fluid level and vehicle for fluid
leakage. (See NOTE on page 43.)
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
8
* Brake hoses
• Check for cracks or damage.
√
√
√
√
√
• Replace. (See NOTE on page 43.)
Every 4 years
9
* Wheels
• Check runout and for damage.
√
√
√
√
10 * Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
11 * Wheel bearings
• Check bearing for looseness or damage.
√
√
√
√
12 * Swingarm
• Check operation and for excessive play.
√
√
√
√
• Lubricate with lithium-soap-based grease.
Every 50,000 km
13 * Steering bearings
• Check bearing play and steering for roughness.
√
√
√
√
√
• Lubricate with lithium-soap-based grease.
Every 20,000 km
Summary of Contents for 2003 FJR1300
Page 1: ...2003 FJR1300 R FJR1300A R 5JW1 AE4 SUPPLEMENTARY SERVICE MANUAL ...
Page 2: ......
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Page 160: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
