TABLE OF CONTENTS
..................1-1
Location of important labels ............1-5
..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-3
Handlebar switches ........................3-3
Clutch lever .....................................3-4
Shift pedal .......................................3-5
Brake lever .....................................3-5
Brake pedal ....................................3-5
Fuel tank cap ..................................3-6
Fuel .................................................3-6
Fuel cock ........................................3-7
Starter (choke) lever .......................3-8
Seats ..............................................3-9
Helmet holder ...............................3-10
Storage compartment ...................3-10
Adjusting the shock absorber
assembly ...................................3-11
Luggage strap holders ..................3-13
Sidestand ......................................3-13
Ignition circuit cut-off system ........3-14
............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS
................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
PERIODIC MAINTENANCE AND
MINOR REPAIR
................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
panel ........................................... 6-5
Checking the spark plugs ............... 6-5
Engine oil ....................................... 6-7
Final gear oil ................................... 6-9
Cleaning the air filter element ...... 6-10
Adjusting the carburetors ............. 6-11
Adjusting the engine idling
speed ........................................ 6-11
Checking the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-12
Tires ............................................. 6-13
Spoke wheels .............................. 6-15
Adjusting the clutch lever free
play ........................................... 6-15
Adjusting the brake lever free
play ........................................... 6-16
Adjusting the rear brake light
switch ....................................... 6-17
brake pads ................................ 6-17
Checking the brake fluid level ...... 6-18
Changing the brake fluid .............. 6-19
Checking and lubricating the
cables ....................................... 6-19
throttle grip and cable ............... 6-19
brake and shift pedals .............. 6-20
brake and clutch levers ............ 6-20
sidestand .................................. 6-21
pivots ........................................ 6-21
Lubricating the rear suspension ... 6-21
Checking the front fork ................. 6-22
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-25
Replacing the headlight bulb ....... 6-26
U5PB23E0.book Page 1 Friday, July 16, 2004 4:29 PM