FRONT BRAKE
4-36
2. Remove:
• Union bolt “1”
• Copper washers “2”
• Brake hose “3”
NOTE:
To collect any remaining brake fluid, place a
container under the master cylinder and the
end of the brake hose.
EAS22500
CHECKING THE FRONT BRAKE MASTER
CYLINDER
1. Check:
• Brake master cylinder
Damage/scratches/wear
→
Replace.
• Brake fluid delivery passages
(brake master cylinder body)
Obstruction
→
Blow out with compressed
air.
2. Check:
• Brake master cylinder kit
Damage/scratches/wear
→
Replace.
3. Check:
• Brake master cylinder reservoir
Cracks/damage
→
Replace.
• Brake master cylinder reservoir dia-
phragm
Damage/wear
→
Replace.
4. Check:
• Brake hoses
Cracks/damage/wear
→
Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MAS-
TER CYLINDER
WARNING
EWA13520
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake
components.
EAS22530
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
• Brake master cylinder “1”
• Brake master cylinder bracket “2”
NOTE:
• Install the brake master cylinder holder with
the “UP” mark “a” facing up.
• Align the end of the brake master cylinder
holder with the punch mark “b” on the han-
dlebar.
• First, tighten the upper bolt, then the lower
bolt.
• There should be more than 11 mm (0.43 in)
for clearance between the right handlebar
switch and the brake master cylinder bracket.
Also, the punch mark should be seen.
2. Install:
• Copper washers
• Brake hose
• Union bolt
Recommended brake fluid
DOT4
Brake master cylinder bracket
bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
New
Summary of Contents for 2008 Fazer FZ1-N
Page 1: ...SERVICE MANUAL FZ1 N X FZ1 S X FZ1 SA FZ1 NA 2008 5D0 28197 E1 ...
Page 6: ......
Page 8: ......
Page 44: ...SPECIAL TOOLS 1 35 ...
Page 63: ...TIGHTENING TORQUES 2 18 ...
Page 69: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Cylinder head 2 Crankshaft ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 83: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Radiator 3 Radiator fan ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 39 ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 86: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING ...
Page 88: ...CABLE ROUTING 2 43 MM NN OO FZ1 S X H M M N N O H O FZ1 N X FZ1 S X ...
Page 90: ...CABLE ROUTING 2 45 ...
Page 92: ...CABLE ROUTING 2 47 ...
Page 96: ...CABLE ROUTING 2 51 ...
Page 98: ...CABLE ROUTING 2 53 ...
Page 100: ...CABLE ROUTING 2 55 ...
Page 106: ...CABLE ROUTING 2 61 ...
Page 108: ...CABLE ROUTING 2 63 ...
Page 114: ...CABLE ROUTING 2 69 EE E E F F FF AA A A FZ1 S X ...
Page 116: ...CABLE ROUTING 2 71 ...
Page 118: ...CABLE ROUTING 2 73 ...
Page 121: ......
Page 159: ...ELECTRICAL SYSTEM 3 38 A FZ1 N X FZ1 NA B FZ1 S X FZ1 SA ...
Page 160: ...ELECTRICAL SYSTEM 3 39 ...
Page 163: ......
Page 249: ...INSTALLING THE TRANSMISSION 5 88 ...
Page 366: ...AIR INDUCTION SYSTEM 7 15 ...
Page 370: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 374: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 380: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 381: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 AC magneto 6 Main fuse 7 Battery ...
Page 383: ...CHARGING SYSTEM 8 14 ...
Page 384: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N X ...
Page 386: ...LIGHTING SYSTEM 8 17 EAS5D01027 CIRCUIT DIAGRAM FZ1 S X ...
Page 390: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 396: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 399: ...COOLING SYSTEM 8 30 ...
Page 400: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 443: ...FUEL INJECTION SYSTEM 8 74 ...
Page 444: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 447: ...FUEL PUMP SYSTEM 8 78 ...
Page 448: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 457: ...IMMOBILIZER SYSTEM 8 88 ...
Page 462: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS27740 ABS COMPONENTS CHART FZ1 SA ...
Page 464: ...ABS ANTI LOCK BRAKE SYSTEM 8 95 FZ1 NA ...
Page 466: ...ABS ANTI LOCK BRAKE SYSTEM 8 97 EAS27750 ABS CONNECTOR LOCATION CHART FZ1 SA ...
Page 468: ...ABS ANTI LOCK BRAKE SYSTEM 8 99 FZ1 NA ...
Page 476: ...ABS ANTI LOCK BRAKE SYSTEM 8 107 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 500: ...ELECTRICAL COMPONENTS 8 131 EAS27970 ELECTRICAL COMPONENTS ...
Page 502: ...ELECTRICAL COMPONENTS 8 133 ...
Page 504: ...ELECTRICAL COMPONENTS 8 135 EAS27980 CHECKING THE SWITCHES ...
Page 533: ...TROUBLESHOOTING 9 6 ...
Page 538: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...