TIGHTENING TORQUES
2-19
EAS20350
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Upper bracket pinch bolt
M8
2
26 Nm (2.6 m·kg, 19 ft·lb)
Steering stem nut
M28
1
113 Nm (11.3 m·kg, 82 ft·lb)
Upper handlebar holder bolt
M8
4
24 Nm (2.4 m·kg, 17 ft·lb)
Lower handlebar holder nut
M10
2
32 Nm (3.2 m·kg, 23 ft·lb)
Lower bracket pinch bolt
M8
4
23 Nm (2.3 m·kg, 17 ft·lb)
Lower ring nut
M30
1
SEE NOTE
Cap bolt
M46
2
23 Nm (2.3 m·kg, 17 ft·lb)
Damper rod assembly bolt
M10
1
23 Nm (2.3 m·kg, 17 ft·lb)
Brake master cylinder bracket bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Brake master cylinder reservoir
cap screw
M4
2
2 Nm (0.2 m·kg, 1.4 ft·lb)
Front brake hose union bolt
M10
3
30 Nm (3.0 m·kg, 22 ft·lb)
Front brake hose holder bolt
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Cowling stay bolt (FZ1-S(X)),
(FZ1-SA)
M8
2
33 Nm (3.3 m·kg, 24 ft·lb)
Cowling bracket bolt (FZ1-S(X)),
(FZ1-SA)
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Front fender bolt
M6
4
6 Nm (0.6 m·kg, 4.3 ft·lb)
Clutch lever holder pinch bolt
M6
1
11 Nm (1.1 m·kg, 8.0 ft·lb)
Right front engine mounting bolt 1
M10
1
45 Nm (4.5 m·kg, 33 ft·lb)
Right front engine mounting bolt 2
M10
1
50 Nm (5.0 m·kg, 36 ft·lb)
Left front engine mounting bolt
M10
1
45 Nm (4.5 m·kg, 33 ft·lb)
Upper self-locking nut
M10
1
51 Nm (5.1 m·kg, 37 ft·lb)
Lower self-locking nut
M10
1
51 Nm (5.1 m·kg, 37 ft·lb)
Engine mounting adjust bolt
(upper)
M11
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Engine mounting adjust bolt
(lower)
M11
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Pivot shaft nut
M18
1
105 Nm (11 m·kg, 76 ft·lb)
Connecting arm nut (connecting
arm and frame)
M10
1
44 Nm (4.4 m·kg, 32 ft·lb)
Relay arm nut (relay arm and
swingarm)
M10
1
44 Nm (4.4 m·kg, 32 ft·lb)
Relay arm nut (relay arm and
connecting arm)
M10
1
44 Nm (4.4 m·kg, 32 ft·lb)
Main frame and rear frame nut
M10
4
41 Nm (4.1 m·kg, 30 ft·lb)
Clutch cable locknut
M8
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Throttle cable locknut
M6
2
5 Nm (0.5 m·kg, 3.6 ft·lb)
Rear shock absorber assembly
upper nut
M10
1
44 Nm (4.4 m·kg, 32 ft·lb)
Rear shock absorber assembly
lower nut
M10
1
44 Nm (4.4 m·kg, 32 ft·lb)
Drive chain guard bolt
M6
3
7 Nm (0.7 m·kg, 5.1 ft·lb)
LT
LS
LS
LS
LS
LT
Summary of Contents for 2008 Fazer FZ1-N
Page 1: ...SERVICE MANUAL FZ1 N X FZ1 S X FZ1 SA FZ1 NA 2008 5D0 28197 E1 ...
Page 6: ......
Page 8: ......
Page 44: ...SPECIAL TOOLS 1 35 ...
Page 63: ...TIGHTENING TORQUES 2 18 ...
Page 69: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 79: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil delivery pipe 3 Drive axle ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Cylinder head 2 Crankshaft ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 83: ...COOLING SYSTEM DIAGRAMS 2 38 1 Water pump 2 Radiator 3 Radiator fan ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 39 ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 86: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING ...
Page 88: ...CABLE ROUTING 2 43 MM NN OO FZ1 S X H M M N N O H O FZ1 N X FZ1 S X ...
Page 90: ...CABLE ROUTING 2 45 ...
Page 92: ...CABLE ROUTING 2 47 ...
Page 96: ...CABLE ROUTING 2 51 ...
Page 98: ...CABLE ROUTING 2 53 ...
Page 100: ...CABLE ROUTING 2 55 ...
Page 106: ...CABLE ROUTING 2 61 ...
Page 108: ...CABLE ROUTING 2 63 ...
Page 114: ...CABLE ROUTING 2 69 EE E E F F FF AA A A FZ1 S X ...
Page 116: ...CABLE ROUTING 2 71 ...
Page 118: ...CABLE ROUTING 2 73 ...
Page 121: ......
Page 159: ...ELECTRICAL SYSTEM 3 38 A FZ1 N X FZ1 NA B FZ1 S X FZ1 SA ...
Page 160: ...ELECTRICAL SYSTEM 3 39 ...
Page 163: ......
Page 249: ...INSTALLING THE TRANSMISSION 5 88 ...
Page 366: ...AIR INDUCTION SYSTEM 7 15 ...
Page 370: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 374: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 380: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 381: ...CHARGING SYSTEM 8 12 2 Rectifier regulator 3 AC magneto 6 Main fuse 7 Battery ...
Page 383: ...CHARGING SYSTEM 8 14 ...
Page 384: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM FZ1 N X ...
Page 386: ...LIGHTING SYSTEM 8 17 EAS5D01027 CIRCUIT DIAGRAM FZ1 S X ...
Page 390: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 396: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 399: ...COOLING SYSTEM 8 30 ...
Page 400: ...FUEL INJECTION SYSTEM 8 31 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 443: ...FUEL INJECTION SYSTEM 8 74 ...
Page 444: ...FUEL PUMP SYSTEM 8 75 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 447: ...FUEL PUMP SYSTEM 8 78 ...
Page 448: ...IMMOBILIZER SYSTEM 8 79 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 457: ...IMMOBILIZER SYSTEM 8 88 ...
Page 462: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS27740 ABS COMPONENTS CHART FZ1 SA ...
Page 464: ...ABS ANTI LOCK BRAKE SYSTEM 8 95 FZ1 NA ...
Page 466: ...ABS ANTI LOCK BRAKE SYSTEM 8 97 EAS27750 ABS CONNECTOR LOCATION CHART FZ1 SA ...
Page 468: ...ABS ANTI LOCK BRAKE SYSTEM 8 99 FZ1 NA ...
Page 476: ...ABS ANTI LOCK BRAKE SYSTEM 8 107 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Page 500: ...ELECTRICAL COMPONENTS 8 131 EAS27970 ELECTRICAL COMPONENTS ...
Page 502: ...ELECTRICAL COMPONENTS 8 133 ...
Page 504: ...ELECTRICAL COMPONENTS 8 135 EAS27980 CHECKING THE SWITCHES ...
Page 533: ...TROUBLESHOOTING 9 6 ...
Page 538: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...