Yamaha AG200FEM 2021, Owner'S Manual

Page 1: ...OWNER S MANUAL AG200FEM BP2 28199 25 q Read this manual carefully before operating this vehicle BP2 9 25_Cover indd 1 2020 08 25 8 46 10...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold BP2 9 25_Cover indd 2 2020 08 25 8 46 11...

Page 3: ...rouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha...

Page 4: ...alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could r...

Page 5: ...200FEM OWNER S MANUAL 2021 by Yamaha Motor Co Ltd 1st edition August 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly proh...

Page 6: ...ystem 7 3 General maintenance and lubrication chart 7 4 Removing and installing panels 7 7 Checking the spark plug 7 8 Engine oil and oil filter element 7 9 Cleaning the air filter element 7 12 Adjust...

Page 7: ...upporting the motorcycle 7 32 Front wheel 7 32 Rear wheel 7 34 Troubleshooting 7 36 Troubleshooting chart 7 38 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specificatio...

Page 8: ...d all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or c...

Page 9: ...manuale di istruzioni Lire le manuel du propri taire avant d utiliser ce v hicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este veh culo lea el Manual del...

Page 10: ...le properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for off road use only therefore it is il legal to o...

Page 11: ...ntribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loos...

Page 12: ...us injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never ins...

Page 13: ...there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual tran...

Page 14: ...escription EAU10411 Left view 1 3 4 5 6 7 2 1 Headlight page 7 30 2 Fuel tank cap page 4 5 3 Fuel cock page 4 6 4 Main fuse page 7 29 5 Owner s tool kit page 7 2 6 Air filter element page 7 12 7 Shift...

Page 15: ...0421 Right view 1 3 4 5 6 2 1 Shock absorber assembly spring preload adjusting ring page 4 9 2 Engine oil filter element page 7 9 3 Brake pedal page 4 4 4 Kickstarter page 4 8 5 Battery page 7 27 6 Au...

Page 16: ...4 5 6 7 8 9 1 Clutch lever page 4 3 2 Left handlebar switches page 4 2 3 Speedometer unit page 4 2 4 Auxiliary DC jack page 4 12 5 Starter choke knob page 4 7 6 Right handlebar switches page 4 2 7 Bra...

Page 17: ...can be started The key cannot be removed EAU45752 OFF All electrical systems are off The key can be removed WARNING EWA10073 Never turn the key to OFF while the vehicle is moving otherwise the electri...

Page 18: ...tch Set this switch to for the high beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leas...

Page 19: ...ee page 6 1 for start ing instructions prior to starting the en gine EAU35002 Clutch lever The clutch lever is located on the left side of the handlebar To disengage the clutch pull the lever toward t...

Page 20: ...of the 5 speed con stant mesh transmission equipped on this motorcycle EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward...

Page 21: ...refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop fil...

Page 22: ...park plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con t...

Page 23: ...the tank at the first oppor tunity Be sure to set the lever back to ON after refueling EAU13601 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the s...

Page 24: ...ed in any gear if the clutch is disengaged However shifting the transmission into the neutral position before starting is recommended EAU13962 Seat To remove the seat Remove the bolts and then pull th...

Page 25: ...rber Use the special wrench includ ed in the owner s tool kit to make the adjustment 3 Install the seat WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and...

Page 26: ...up otherwise the sidestands could contact the ground and distract the operator re sulting in a possible loss of control EAU53131 Starting circuit cut off system The starting circuit cut off system co...

Page 27: ...ng correctly The motorcycle should not be ridden until checked by a Yamaha dealer 5 Turn the engine off 6 Shift the transmission into gear 7 Keep the clutch lever pulled 8 Push the start switch or pus...

Page 28: ...the ON position and should only be used when the engine is running Refer to the following chart for correct usage Amperage chart To use the auxiliary DC jack 1 Turn the key to OFF 2 Remove the dust ca...

Page 29: ...ler Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 5 Engine oil Check oil level in engine If...

Page 30: ...Shift pedal Make sure that operation is smooth Correct if necessary 7 21 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 25 Brake and clutch levers Make s...

Page 31: ...ift the transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 4 Turn the starter choke on and completely close...

Page 32: ...ransmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel NOTICE ECA10261 Even with the transmission in the neutral position do not coast for...

Page 33: ...0 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the e...

Page 34: ...r to OFF WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on...

Page 35: ...15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks o...

Page 36: ...s provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perfo...

Page 37: ...risk should be performed by a Yamaha dealer as they require special tools data and technical skills EAU46921 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB...

Page 38: ...eck operation and adjust brake pedal free play Replace brake shoes Whenever worn to the limit 5 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 6 Tires Check tread depth...

Page 39: ...se 14 Clutch lever pivot shaft Lubricate with lithium soap based grease 15 Sidestands Check operation Lubricate 16 Front fork Check operation and for oil leakage 17 Shock absorber assembly Check opera...

Page 40: ...usty areas 23 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 24 Lights signals and switches Check operation Adjust headlight beam...

Page 41: ...oved to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EAU19303 Panels A and B To remove a panel Pull the pane...

Page 42: ...d the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper...

Page 43: ...t in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and...

Page 44: ...4 Remove the oil filter element drain bolt to drain the oil from the oil filter element 5 Remove the oil filter element cover by removing the bolts 6 Remove the oil filter element and O rings 1 Engin...

Page 45: ...on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additiv...

Page 46: ...er case 4 Remove the sponge material from the air filter element frame 5 Clean the sponge material with solvent and then squeeze the re maining solvent out 6 Apply oil of the recommended type to the e...

Page 47: ...he owner as part of routine maintenance NOTICE ECA10551 The carburetor has been set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may r...

Page 48: ...grip free play and if necessary have a Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this...

Page 49: ...perature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider cargo and ac cessories approved for...

Page 50: ...been approved for this model by Yamaha WARNING EWA10572 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the mo torcycle with excessively worn tires decreases riding...

Page 51: ...ot attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced...

Page 52: ...ection a To decrease the clutch lever free play turn the adjusting nut in direction b 7 Tighten the locknut at the crank case 8 Tighten the locknut at the clutch le ver and then slide the rubber cover...

Page 53: ...ing nut in direction b 7 Tighten the locknut at the brake shoe plate 8 Tighten the locknut at the brake le ver and then slide the rubber cover back to its original position EAU22199 Adjusting the brak...

Page 54: ...rection a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA10681 After adjusting the drive chain slack or removing and installing the rear wheel always check the...

Page 55: ...rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in...

Page 56: ...r indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necess...

Page 57: ...direc tion a To loosen the drive chain turn the adjusting plate on each side of the swingarm in direction b and then push the rear wheel forward TIP Make sure that both drive chain slack adjusting pl...

Page 58: ...es should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING...

Page 59: ...e lubricat ed if necessary EAU49251 Checking and lubricating the sidestands The operation of the sidestands should be checked before each ride and the sidestand pivots and metal to metal contact surfa...

Page 60: ...ion chart To check the condition Check the front fork for damage and ex cessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING T...

Page 61: ...teering EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the whe...

Page 62: ...re quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired U...

Page 63: ...then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fir...

Page 64: ...emove the burnt out bulb by turn ing it counterclockwise 5 Place a new bulb into position and then secure it with the headlight bulb holder 6 Install the headlight bulb holder by turning it clockwise...

Page 65: ...s may break ECA10682 EAU24233 Replacing a turn signal light bulb 1 Remove the turn signal lens by pushing it down lightly then pulling it outward TIP The lens holder will fall out of the turn signal w...

Page 66: ...nd or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the...

Page 67: ...axle nut 7 Lift the front wheel off the ground according to the procedure in the previous section Supporting the motorcycle 8 Remove the axle nut pull the wheel axle out and then remove the wheel To i...

Page 68: ...ip 7 Tighten the axle nut to the speci fied torque 8 Adjust the brake lever free play See page 7 18 9 Slide the rubber cover back to its original position EAU25081 Rear wheel EAU56772 To remove the re...

Page 69: ...ch side of the swingarm fully in direction a 6 Remove the axle nut 7 Pull the wheel axle out together with the drive chain slack adjusting plate from the right side and then remove the collar 8 Slide...

Page 70: ...pedal free play check the operation of the brake light EAU25853 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing op...

Page 71: ...Periodic maintenance and adjustment 7 37 1 2 3 4 5 6 7 8 9 10 11 12 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage BP2 9 25 book 37...

Page 72: ...e Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha deal...

Page 73: ...cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug...

Page 74: ...a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a...

Page 75: ...d plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Wa...

Page 76: ...er This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark...

Page 77: ...ade API service SG type or higher JASO stan dard MA Engine oil quantity Oil change 1 00 L 1 06 US qt 0 88 Imp qt With oil filter removal 1 10 L 1 16 US qt 0 97 Imp qt Air filter Air filter element Wet...

Page 78: ...eading trailing drum brake Front suspension Type Telescopic fork Spring Coil spring Shock absorber Hydraulic damper Wheel travel 200 mm 7 9 in Rear suspension Type Swingarm Spring Coil spring Shock ab...

Page 79: ...ealer VEHICLE IDENTIFICATION NUM BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record...

Page 80: ...H NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any d...

Page 81: ...30 Horn switch 4 3 I Identification numbers 10 1 Indicator light 4 1 K Kickstarter 4 8 L Labels location 1 1 Light switch 4 3 M Main switch 4 1 Maintenance and lubrication periodic 7 4 Maintenance emi...

Page 82: ...Index 11 2 1 2 3 4 5 6 7 8 9 10 11 12 W Wheel bearings checking 7 27 Wheel front 7 32 Wheel rear 7 34 Wheels 7 17 BP2 9 25 book 2...

Page 83: ...BP2 9 25_Cover indd 3 2020 08 25 8 46 11...

Page 84: ...PRINTED IN JAPAN 2020 08 0 2 1 E BP2 9 25_Cover indd 4 2020 08 25 8 46 11...