Yamaha DVD-S510, Service Manual

Page 1: ...sive components and failure of the product to perform as specified For these reasons we advise all YAMAHA product owners that any service required should be performed by an authorized YAMAHA Retailer...

Page 2: ...ocedures other than those specified herein may result in hazardous radiation exposure Laser Emitting conditions 1 When the Top Cover is removed and the POWER SW is turned to the ON position the laser...

Page 3: ...R DEKSEL PNES UNNG EKSPONERING FOR STR LEN VARNING SYNLIG OCH OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD BETRAKTA EJ STR LEN VARO AVATT AESSA OLET ALTTIINA N KYV LLE JA N KYM TT M LLE LASER S TEILYL...

Page 4: ...t assembly into which the device will be installed CAUTION Be sure no power is applied to the chassis or circuit and observe all other safety precautions 8 Minimize bodily motions when handling unpack...

Page 5: ...DVD S510 DV S5350 4 FRONT PANELS DVD S510 DV S5350 REMOTE CONTROL TRANSMITTER...

Page 6: ...DVD S510 DV S5350 5 REAR PANELS DVD S510 B G models DVD S510 U C models DVD S510 A model DVD S510 R model DVD S510 T model DV S5350 U model...

Page 7: ...utput Cinch white red x2 U C A R T Digital Output 1 coaxial 1 optical IEC958 for CDDA LPCM IEC1937 for MPEG1 2 AC 3 and DTS GENERAL Dimensions w x h x d 435 x 91 x 314 mm Weight Approx 3 3 Kg Finish B...

Page 8: ...lly flex connection to OPU and wire connection to tray motor demount board 2 7 mm for screws with 33 35 and 36 1 7 mm for removing MONO board 18 2 from DVD Mechanism 18 1 7 TruSurround and the SRS sym...

Page 9: ...left side of the tray by pulling it forward 2 Fig 2 3 While lifting up the tray 3 remove the tray by pulling it forward 4 Fig 2 Fig 1 Fig 2 SERVICE HINTS Diagnostic software In chapter Diagnostic soft...

Page 10: ...pt executes all diagnostic nuclei that do not need any user interaction and are meaningful on a standalone DVD player The nuclei called in the dealer script are the following the number after each nuc...

Page 11: ...check results of certain nuclei the player script expects some interaction of the user i e to approve a test picture or a test sound Some nuclei e g nuclei that test functionality of the Basic Engine...

Page 12: ...ocal keyboard once The code of the key pressed is shown on the local display 1 hexadecimal digit immediately followed by a hexadecimal number indicating how many times that key has been pressed Exampl...

Page 13: ...LES 4B SUBTITLE ON OFF E3 ROOT MENU 54 TITLE MENU 71 MENU D1 SETUP MENU 82 ON SCREEN F RETURN 83 RESUME D7 SCAN 2A SHUFFLE 1C REPEAT 1D A B REPEAT 3B TOGGLE SCART 43 OPEN CLOSE 42 FTS FB KARAOKE E4 OP...

Page 14: ...result of this test will be TRUE sound ok 3 BASIC ENGINE note Basic engine means DVD mechanism 3 1 VERSION NUMBER In the basic engine tests the version number of the Basic Engine will be shown first...

Page 15: ...ressing PAUSE indicates the function does not work Pressing NEXT proceeds to the next test after a reset of the radial nucleus BeRadialOff If the user presses NEXT before pressing PLAY or PAUSE the re...

Page 16: ...g NEXT the user can continue to the next test See table below Error log bits table Read ERROR LOG Read ERROR BITS in player script in player script Basic engine errors Value Value Command to the Basic...

Page 17: ...mes the loop has been gone through Example FAULTY MODULE S LOOP COUNTER NUCLEUS ERROR Figure 27 The number after the hyphen indicates the number of times the loop test has been performed the 4 digits...

Page 18: ...SE CONNECT TO MAINS VIRGIN MODE IS RESET TV SCREEN SHOWS VIRGIN MODE MENU Figure 29 5 2 Trade Mode When the player is in Trade Mode the player cannot be controlled by means of the front key buttons bu...

Page 19: ...ament voltage which is required for an AC FTD Generating the grid and segment scanning for the FTD Generating a scanning grid for the keys separated from display scanning Having inputs for RC RC5 and...

Page 20: ...ut ports via the I2C bus Send next command via the I2C bus Address 0x70 Command byte 0x24 Data byte xxxxabcd Where a Karaoke reset b Karaoke data c Karaoke clock d Karaoke strobe 1 8 P50 interface P50...

Page 21: ...connector 1115 4 40V 5 Check output voltage at anode of Diode 6102 10V 5 Check stabilizer 7112 output VKK 34V 7 Check 5Vstb voltage at connector 1115 3 5V 5 Check safety resistor R3117 Check 12V at co...

Page 22: ...o board Check mono board Check supply voltages 3V3 7400 8Vaud 7304 8Vstby 12Vstby Check flex connection to mono board NO YES PCM_OUT0 LRCLK SCLK PCM_CLK NO YES NO YES AUDIO CINCH OUTPUT TP 13 NO YES A...

Page 23: ...LOSE simultaneously and connect to mains Proceed until display shows DIGITAL OUT OK Diagnostic Software NO DIGITAL OUTPUT DIG_OUT TP11 Check digital trafo L5400 Check flex connection to mono board Che...

Page 24: ...o mono board Check mono board Check supply voltages 8Vstby 8Vstby 12Vstby 6V 5V Check voltage regulator 7304 Check safety resistors 3615 3620 3802 3803 Check flex connection to mono board NO YES VIDEO...

Page 25: ...uctions NO YES NO YES PICTURE AUX VCR IN ON TV To put set in Player script press keys STOP OPEN CLOSE simultaneously and connect to mains Proceed until display shows Diagnostic Software press NEXT Dis...

Page 26: ...PM3392A ch1 CH1 2 V MTB 100ns ch1 1 TP 11 DIG_OUT PM3392A ch1 CH1 1 V MTB 500us ch1 1 TP 12 ANALOG OUTPUT DAC PM3392A ch1 CH1 1 V MTB 500us ch1 1 TP 13 ANALOG OUTPUT AUDIO CINCH PM3392A ch1 CH1 1 V MT...

Page 27: ...I2C clock 2 GND 3 I2C data 4 Standby control line 5 P50 1 5 Connector 1602 Service connector 1 TXD 2 Service activation 3 RXD 4 Reserved for RTS 5 5 GND 6 Reserved for CTS 7 5V 2 Signal specifications...

Page 28: ...LPCM MPEG2 AC3 audio According IEC1937 DTS According IEC61937 Amendment 1 Digital output level is 0V 5V with GND as reference To meet the standards a decouple circuit is necesary 3 2 I2S output Accur...

Page 29: ...or DAC PCM_OUT0 Audio serial output data R Buffered Video input Red from DVD monoboard RCIN_TV Red or Chroma input from TV scart RCOUT_TV Red or Chroma output to TV scart RIN_AUX Audio input right fro...

Page 30: ...Serial I Face Push Pull 3 Beam Tracking Var Gain Balanced HF Servo Signals OPU Interface Control Interface DVD CD D1 D6 MUX FTC Land V I references R ext Header Offset Data header Mute compensations...

Page 31: ...T VDDA2 VSSA2 DVD LO RFN RFP RF REF VDDL CD MI TZA1023 TZA1033 DVDALAS2plus Advanced Analog DVD Signal Processor and Laser Supply Pin description Name Pin Description CD A 1 CD pick up input A CD B 2...

Page 32: ...I 62 CD laser monitor input DVD MI 10 DVD laser monitor input CD LO 61 CD laser output DVD LO 64 DVD laser output COP 27 Positive input FTC comparator COM 28 Inverting input FTC comparator COO 29 FTC...

Page 33: ...IN DRIVER MT1 29 MT2 30 NC1 NC2 NC3 NC4 NC5 PS 23 REV 24 RNF 28 VCC 25 VH 19 VM1 26 VM2 27 A1 A2 A3 CNF 20 EC 22 21 ECR FG1 18 FG2 17 FG3 16 GND 8 H1 H1 H2 H2 H3 H3 3 5 7 1 2 9 10 4 6 11 12 15 13 14 B...

Page 34: ...nput Amp1 negative input 11 H2 Hall input Amp2 positive input 12 H2 Hall input Amp2 negative input 13 H3 Hall input Amp3 positive input 14 H3 Hall input Amp3 negative input 15 N C Not connected 16 FG3...

Page 35: ...Iref REFLo REFHi VREF HFIN VSSA2 AGCOUT VDDA2 VDDD1 VSSD1 OTD MOTO1 n c MOTO2 T3 n c T1 T2 VDDD2 VSSD2 TEST1 TEST2 POR MUXSWICH n c RAMAD6 RAMAD5 RAMAD4 RAMAD3 RAMAD2 V DDA1 V SSD9 V DDD9 MEAS1 CFLG...

Page 36: ...ier input n c 25 not connected reserved CL1 26 O divided clock output BCAIN 27 I BCA input SDA 28 I O sub CPU I 2 C bus serial data input output SCL 29 I sub CPU I 2 C bus serial clock input INT 30 O...

Page 37: ...I O RAM data bus bit 0 input output VDDD6 72 supply digital supply voltage 6 VSSD6 73 supply digital ground 6 RAMAD0 74 O RAM address bit 0 output RAMAD1 75 O RAM address bit 1 output RAMAD2 76 O RAM...

Page 38: ...Voltage Generator PGM Voltage Generator Timer VCC Detector State Control Command Register VCC VSS WE BYTE CE OE STB STB DQ0 DQ15 A 1 Sector Switches RY BY RESET Data Latch Y Gating Cell Matrix Address...

Page 39: ...ONTROLLER 2 048 REFRESH COUNTER CAS 256 256 x16 8 COLUMN ADDRESS BUFFER BURST COUNTER ROW ADDRESS MUX CLK CS WE CKE 256 x16 BANK1 MEMORY ARRAY 2 048 x 256 x 16 SENSE AMPLIFIERS I O GATING DQM MASK LOG...

Page 40: ...G_OUT R_OUT I_REF_DAC_RGB V_REF_DAC_RGB V DDA V SSA Y_OUT C_OUT CV_OUT V_REF_DAC_YCC I_REF_DAC_YCC V DD GND AD 4 AD 5 AD 6 AD 7 AD 8 AD 9 V DD MEMCLKOUT GND AD 0 AD 1 AD 2 AD 3 AD 11 AD 10 SDCS 0 SDCS...

Page 41: ...CLK SCLK FFC PCM_CLK MIC GND 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GND H_SYNC GND MONO BOARD 1 2 3 4 5 6 6VSTBY 8 CVBS GND 0 6 12 8V 13 14 15 16 17 18 19 20 21 22 P50 B G GND R CVBS GND 0 6 12...

Page 42: ...2C Y C Y UDA1328T 3 KILL 8Vstab 3V3stab 12Vstby Video IC s and audio buffers DAC L R ONLY DVD751 2x DAC DISPLAY BOARD DIG_OUT PCM MICRO 5Vstab 8Vstby Switches 8V 5V 8V OPTICAL OUTPUT DIGITAL OUTPUT RC...

Page 43: ...Y C CVBS YC not on SCART CVBS CVBS 0 6 12V RGB UDA1328T 3 Kill 8Vstab 3V3stab 12Vstby Video IC s and audio buffers DAC RGB CVBS RGB CVBS CVBS AUDIO AUDIO AUDIO L R DAC SCART SCART DISPLAY BOARD RGB CV...

Page 44: ...A B C D E F G H I J 1 2 3 4 5 7 DVD S510 DV S5350 6 47 46 PRINTED CIRCUIT BOARD MONO Bottom view...

Page 45: ...A B C D E F G H I J 1 2 3 4 5 6 7 DVD S510 DV S5350 49 48 PRINTED CIRCUIT BOARD MONO Detailed bottom view 1 2...

Page 46: ...A B C D E F G H I J 1 2 3 4 5 7 DVD S510 DV S5350 6 51 50 PRINTED CIRCUIT BOARD MONO Detailed bottom view 2 2...

Page 47: ...A B C D E F G H I J 1 2 3 4 5 6 7 DVD S510 DV S5350 53 52 PRINTED CIRCUIT BOARD MONO Top view...

Page 48: ...A B C D E F G H I J 1 2 3 4 5 7 DVD S510 DV S5350 6 55 54 PRINTED CIRCUIT BOARD MONO Detailed top view 1 2...

Page 49: ...A B C D E F G H I J 1 2 3 4 5 6 7 DVD S510 DV S5350 57 56 PRINTED CIRCUIT BOARD MONO Detailed top view 2 2...

Page 50: ...A B C D E F G H I J 1 2 3 4 5 7 DVD S510 DV S5350 6 59 58 PRINTED CIRCUIT BOARD A V U C A R T...

Page 51: ...A B C D E F G H I J 1 2 3 4 5 6 7 DVD S510 DV S5350 _Z _A 61 60 PRINTED CIRCUIT BOARD A V B G...

Page 52: ...A B C D E F G H I J 1 2 3 4 5 7 DVD S510 DV S5350 6 63 62 PRINTED CIRCUIT BOARD DISPLAY...

Page 53: ...A B C D E F G H I J 1 2 3 4 5 6 7 DVD S510 DV S5350 65 64 PRINTED CIRCUIT BOARD POWER B G...

Page 54: ...2 T138 D2 1 2 3 4 GREEN SYMBOL CQW10 STANDBY D1 Standby PCB To Con 1117 of Display PCB C1 Volume Adjust PCB To Con 1201 of Headphone PCB Only for KOK version only 1 2 1 2 A B C D A B C D 1111 D1 SKQNA...

Page 55: ...4 4 BA5938FM F113 12K 3149 F102 10K 3146 5V 1K5 3103 3V3S F148 8 4 F175 BC847B 7114 LM833D 7104 B 5 6 7 12K 1 5V F141 F109 3142 100R F130 F125 3156 47u 3185 1R 2103 1100 1 1 F105 F184 F121 1 3 2 F191...

Page 56: ...0 REFCOS 9 REFSIN 8 80 RP 98 RSTI 33 RXD1 14 INT3 ALEh 114 IREFT 97 LDON 94 LLP 74 MON_A 73 MON_D NC1 2 NC2 3 36 NC3 37 NC4 NC5 67 NC6 100 NC7 101 NC8 OPC_INT 88 79 OTD FOK 115 FTCH 116 FTCL 23 H0 A16...

Page 57: ...0 F357 3320 F302 2301 100n 4K7 F356 F314 5VB F309 F352 F340 F344 F318 F345 5VB 1300 CSTCC 100n 2309 F310 3330 22K 1R 5V F347 F333 3316 VM1 27 VM2 5V F308 H3 14 H3 29 MT1 30 MT2 1 NC1 2 NC2 4 NC3 NC4 6...

Page 58: ...5 4 7404 MT48LC1M16A1TG A0 21 A1 22 20 A10 A2 23 A3 24 A4 27 7403 74HCT1G04 2 3 1 NC 3407 22R 2411 100n VDD_MEM2 5V_DS 5402 100MHZ 100n 2404 100n 2400 7400 A 74HCT00D 1 2 7 14 3 5V_DS VDD_MEM2 VDD_ME...

Page 59: ...Tn 29 R_OUT 57 133 R W_ DMAACK SCLK 43 SDCASn 89 SDCS0n 84 SDCS1n 85 SDRASn 88 SDWEn 90 SPDIF_OUT 47 TCK 188 202 PIO 3 2 203 PIO 3 3 204 PIO 3 4 205 PIO 3 5 206 PIO 3 6 207 2 PIO 3 7 PIO 4 0 191 PIO 4...

Page 60: ...610 22K 3618 LD1117 7605 1 GND 3 IN 2 OUT F613 7613 3622 100R 5Vstby BC847B 7600 C 74HCT14D 5 6 14 7 3 5V 6Vstby 1603 3 3683 3V3 330R 3667 1 1603 4 4 F610 PH S 1602 1 430R F664 3V3 3661 1603 5 5 2642...

Page 61: ...1V5 0V8 0V3 4011 5V 4010 100u 2016 3052 2K2 7411 BC847B 220p 1K 3047 10R 3049 BC847B 7415 5V 8 4 11 AD8073 7001 B 10 9 820R 3007 2009 TP3 TP6 TP4 6004 BZX284 C15 AD8073 7001 A 6K8 3030 3020 TP15 TP16...

Page 62: ...210 47u 3222 TP7 1n 2213 ST_R ST_L DGND 3219 680R TP9 TP8 5K6 3216 2200 TP10 TP12 TP13 5VA 1 2 3 920927152B 5008 7450 2217 470n GP1F32T 7028 3 1 2 5VA 3215 2K7 2226 47p BC817 25 7456 8V 1011 YKC21 341...

Page 63: ...22n 2528 2527 22n 22n 2536 47K 3770 47u 12Vstby 2453 F273 F503 F274 F269 F270 3V3 8Vstby 4R7 3615 12Vstby 3618 1K 10K 3619 10K 3617 2534 22n 7331 BC547B 6V 220n 2384 E 6 S 10 Vdd 16 Vee 7 Vss 8 Y0 2 Y...

Page 64: ...47 2K7 100R 3517 6 5 STEREO_R STEREO_L YKC21 3930 1402 B 4 3 YKC21 3930 1402 C 5V 12 F177 BC847B 7329 F141 52030 1300 12 F139 F416 F437 F424 F417 F413 F421 2360 50 2373 4u7 47p 100R 3322 47p 2361 1K 3...

Page 65: ...00K 3641 100K 3643 100K 3639 7928 BC847B 100K 3646 BC857B 7938 3638 100K 3640 100K 3642 100K 3721 150R 2501 220p 2523 8Vstby 8Vstby 220p 100R 330R 3650 3682 100R 3683 U136 1K 3699 75R 3674 8Vstby 7927...

Page 66: ...S YC B C F G I208 75R 3049 470n 2032 5V 5V I245 3041 8K2 3036 2K2 5V 22K 7006 BC847B 8Vstby 3038 8Vstby I246 I251 U130 F101 I219 I221 1402 A 2 1 YKC21 3930 8Vstby 8Vstby I196 3301 100R 330R 3300 7301...

Page 67: ...28 29 30 31 32 1113 1 10 11 12 13 14 15 16 17 18 19 2 20 F204 14 MT 26GNK F165 F166 2107 39n F217 F168 3134 330R 27K 3101 F120 3118 10K F129 F161 F216 F119 F181 2211 BAS216 6100 3107 0R 100p F121 10K...

Page 68: ...Standby 7237 TL431CZ 2260 22u 6250 BYD33J 100n 2143 5Vstby CQY80NG 7131 5V 6141 UDZ 18B 6Vstby 15K 3153 1 2 6260 3202 1K8 2157 470p 0206 EH B 2122 33n 3253 2234 33n 6Va BZX79 C15 6123 270R 3204 6122 B...

Page 69: ...ILTER EMI GND MTL GROUND PLATE GND TERM GROUND TERMINAL HOLDER FUS FUSE HOLDER IC PRTCT IC PROTECTOR JUMPER CN JUMPER CONNECTOR JUMPER TST JUMPER TEST POINT L DTCT LIGHT DETECTING MODULE L EMIT LIGHT...

Page 70: ...135100 C CE CHP 0 1uF 16V 4822 126 14305 2303 UF017470 C EL CHP 47uF 6 3V 4822 124 80349 2306 UF037100 C EL CHP 10uF 16V 4822 124 23002 2309 US135100 C CE CHP 0 1uF 16V 4822 126 14305 2310 US135100 C...

Page 71: ...2 117 13632 3608 HX609660 R MTL CHP 100K 1 10W 4822 117 13632 3609 HX609660 R MTL CHP 100K 1 10W 4822 117 13632 3693 HX609650 R MTL CHP 47K 1 10W 4822 117 12925 5200 AAX22070 COIL BLM31P500SPT 4822 15...

Page 72: ...10W 4822 117 13611 3050 HX609900 R MTL CHP 1 5K 1 16W 5322 117 13034 3053 HX609640 R MTL CHP 1K 1 10W 4822 117 13611 3054 HX609640 R MTL CHP 1K 1 10W 4822 117 13611 3055 HX609640 R MTL CHP 1K 1 10W 48...

Page 73: ...5 UB245220 C CE M CHP 0 22uF 25V 2527 UB044220 C CE M CHP 0 022uF 50V 2528 UB044220 C CE M CHP 0 022uF 50V 2529 UB044220 C CE M CHP 0 022uF 50V 2530 UB044220 C CE M CHP 0 022uF 50V 2531 UB044220 C CE...

Page 74: ...TR CHP BC847B 4822 130 60511 7931 AAX22740 TR CHP BC847B 4822 130 60511 7933 AAX22740 TR CHP BC847B 4822 130 60511 7934 AAX22740 TR CHP BC847B 4822 130 60511 7935 AAX22740 TR CHP BC847B 4822 130 60511...

Page 75: ...IL TRAFO CT395FANF 4822 146 10402 5210 AAX22080 COIL 6 8uH 7 7x9 5 4822 157 11722 5223 AAX22090 COIL 2 2uH 4822 157 50963 s 5231 AAX22080 COIL 6 8uH 7 7x9 5 4822 157 11722 5240 AAX22100 COIL 1uH 4x9 8...

Page 76: ...35 57 55 201 202 203 204 59 3 x 10 36 x6 3 x 10 36 x9 3 x 10 36 3 x 10 36 53 40 7 Standby board 5 1 2 4 2 7 mm for screws with 33 35 and 36 1 7 mm for removing MONO board 18 2 from DVD Mechanism 18 1...

Page 77: ...52502 UC 24 AAX23160 REAR PANEL S510 3139 247 52513 GB 24 AAX23170 REAR PANEL S510 3139 247 52522 R 24 AAX23180 REAR PANEL S510 3139 247 52532 A 24 AAX23200 REAR PANEL S510 3139 247 53851 T 24 AAX2319...

Page 78: ...WER CORD ASS Y 1 8m 1pc 3111 170 21831 G s 201 AAX23380 POWER CORD ASS Y 1 8m 1pc 3103 140 26741 B 202 AAX23450 AUDIO VIDEO CORD YE RD WH 1 5m 1pc 2422 076 00304 UCART 203 AAX21980 AUDIO CORD RD WH 1...