Yamaha FJ-09 2014, Owner'S Manual

Page 1: ...DIC183 2SC 28199 10 FJ09F FJ09FC OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 28 46...

Page 2: ...EAU10043 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2SC10E0 book Page 1 Thursday September 4 2014 11 04 AM...

Page 3: ...tain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha co...

Page 4: ...al personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or se...

Page 5: ...tor Corporation U S A 1st edition August 2014 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in...

Page 6: ...Starting the engine 6 1 Shifting 6 2 Engine break in 6 4 Parking 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 Genera...

Page 7: ...6 Replacing the license plate light bulb 7 37 Troubleshooting 7 38 Troubleshooting charts 7 39 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER...

Page 8: ...ey contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is availa...

Page 9: ...should be set as follows Up to 90 kg 198 lbs load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 90kg 198 lbs maximum load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm...

Page 10: ...ABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 Improper loading can cause loss of control Read owner s m...

Page 11: ...Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility...

Page 12: ...in tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a...

Page 13: ...To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along w...

Page 14: ...nge any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep t...

Page 15: ...ruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks...

Page 16: ...Fuse box 1 page 7 33 5 Main fuse page 7 33 6 Fuel injection system fuse page 7 33 7 Storage compartment page 4 29 8 Owner s tool kit page 7 2 9 Seat lock page 4 25 10 Shock absorber assembly spring pr...

Page 17: ...e adjusting screw page 4 31 4 Front fork spring preload adjusting bolt page 4 31 5 Headlight page 7 35 6 Fuse box 2 page 7 33 7 Fuse box 3 page 7 33 8 Radiator cap page 7 14 9 Coolant reservoir page 7...

Page 18: ...ar switches page 4 16 3 Auxiliary DC jack page 4 37 4 Multi function meter unit page 4 4 5 Front brake fluid reservoir page 7 23 6 Right handlebar switches page 4 16 7 Brake lever page 4 19 8 Throttle...

Page 19: ...e is started and stay on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK...

Page 20: ...1081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU11255 Oil level warning light This warning light comes on if the en gine oil level is...

Page 21: ...check the electrical circuit TIP This warning light will come on when the key is turned to ON and the start switch is pushed but this does not in dicate a malfunction EAU59120 ABS warning light In no...

Page 22: ...arning light come on See page 4 21 for an explanation of the traction con trol system Try to reset the traction control system and the lights by following the proce dures under Resetting on page 4 22...

Page 23: ...splay a drive mode display which shows the selected drive mode an information display which shows various information such as the odometer reading a setting mode display which al lows you to set selec...

Page 24: ...wards E Empty as the fuel level decreases When the last segment of the fuel meter and fuel level warning indicator start flashing refuel as soon as possible When the key is turned to ON all of the di...

Page 25: ...ected STD A or B For more details on the modes and on how to select them see pages 4 16 and 4 18 Information display There are 3 information displays The selected information display can be switched b...

Page 26: ...in the follow ing order TRIP F Display 1 Display 2 Display 3 TRIP F To reset a tripmeter use the select switch to select the information display that contains the tripmeter Push the RESET button brie...

Page 27: ...stop the engine and let the engine cool See page 7 40 TIP The selected information display can not be switched while the message Hi is flashing NOTICE ECA10022 Do not continue to operate the en gine...

Page 28: ...fuel necessary to travel 100 km The MPG display shows the dis tance that can be traveled on 1 0 US gal of fuel TIP If traveling at speeds under 10 km h 6 mi h _ _ _ will be displayed NOTICE ECA15474...

Page 29: ...to OFF the time trips stop count ing but are not reset The maximum time that can be shown is 99 59 When the time trips reach 99 59 they automatically reset to 0 00 and continue counting This function...

Page 30: ...h MENU km or mile will flash in the dis play 4 Use the select switch to select km or mile and then push the menu switch MENU TIP When km is selected L 100km or km L can be set as the fuel con sumption...

Page 31: ...nd then push the menu switch MENU 4 Use the select switch to select the item to show and then push the menu switch MENU 5 When you are finished changing the settings use the select switch to highlight...

Page 32: ...to highlight Clock 2 Push the menu switch MENU 3 When the hour digits start flash ing use the select switch to set the hours 4 Push the menu switch MENU and the minute digits start flash ing 5 Use th...

Page 33: ...ght will come on and the in formation display will indicate an error code If the information display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle NOTI...

Page 34: ...e for various rid ing conditions This mode allows the rider to enjoy smooth and sporty drivability from the low speed range to the high speed range Mode A Mode A offers a sportier engine re sponse in...

Page 35: ...emergency such as when the vehicle overturns or when the throttle cable is stuck EAU42342 The engine trouble warning light and ABS warning light may come on when the key is turned to ON and the start...

Page 36: ...order to change the drive mode See page 4 16 for an explana tion of each drive mode TIP The mode is set to STD by de fault The mode resets to STD when the key is turned to OFF The selected mode is sho...

Page 37: ...with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip turn the ad justing dial while holding the lever pushed away from the throttle grip Make...

Page 38: ...will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicl...

Page 39: ...ippery with caution and avoid es pecially slippery surfaces When the key is turned to ON the traction control system automatically turns on The traction control system can be turned on or off manually...

Page 40: ...ht should go off after the motor cycle reaches at least 20 km h 12 mi h If the TCS indicator warning light and or engine trouble warning light still remain on after resetting the motorcycle may still...

Page 41: ...on such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fu...

Page 42: ...containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because...

Page 43: ...ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cau...

Page 44: ...arrow mark facing forward 2 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 3 Install the passenger seat...

Page 45: ...ulling it upward 3 Install the rider seat height posi tion adjuster by inserting the front projections into the grommets 4 Insert the projection on the front of the rider seat into seat holder B as sh...

Page 46: ...e projection on the front of the rider seat into seat holder A as shown 5 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock...

Page 47: ...may hit objects causing loss of control and possibly an accident EWA10162 To release the helmet from the hel met holder Remove the passenger seat remove the helmet holding cable from the hel met holde...

Page 48: ...hield until resistance is felt NOTICE Do not continue turning the knob after resis tance is felt Otherwise the knob could be damaged ECA20211 2 Align the slide plate holder on the left side of the win...

Page 49: ...e adjusting bolt on each fork leg in direction b The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring pre load th...

Page 50: ...n beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring preload and there...

Page 51: ...and the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or o...

Page 52: ...ection for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not st...

Page 53: ...on is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pulled but the side stand is still down It cuts...

Page 54: ...clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working corr...

Page 55: ...ow or the battery may discharge This vehicle is equipped with an auxil iary DC jack A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the ON position and should only b...

Page 56: ...s ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose c...

Page 57: ...ree play and lubricate ca ble and grip housing 7 17 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Drive chain Check chain slack Adjust if necessary Check chain con...

Page 58: ...htened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working co...

Page 59: ...s automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU64100 Starting the engine In order for the ignition circuit cut off system to en...

Page 60: ...s to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 10...

Page 61: ...lutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU58270 To decelerate 1 Release...

Page 62: ...in engine overheating must be avoided EAU63170 0 1000 km 0 600 mi Avoid prolonged operation above 5600 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter...

Page 63: ...xhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn...

Page 64: ...forming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while s...

Page 65: ...l and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be nece...

Page 66: ...onth 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or d...

Page 67: ...em Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 800...

Page 68: ...ront brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hose...

Page 69: ...repack with lithium soap based grease Every 12000 mi 19000 km 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease light...

Page 70: ...if necessary 23 Engine oil Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Cooling system Check hoses for cracks or dam age Replace if necessary Change coolant 26 Front...

Page 71: ...he reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked...

Page 72: ...00 Panel A To remove the panel 1 Remove the quick fastener screws and then pull the panel off as shown 2 Disconnect the turn signal light lead coupler To install the panel 1 Connect the turn signal li...

Page 73: ...essive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean...

Page 74: ...tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through t...

Page 75: ...rench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7...

Page 76: ...let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning...

Page 77: ...nt is at or below the minimum level mark remove the coolant reservoir cap WARNING Remove only the coolant reser voir cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add...

Page 78: ...er and coolant reservoir by remov ing the bolts and collars 6 Remove the coolant reservoir cap 7 Drain the coolant from the coolant reservoir by turning it upside down 8 Install the coolant reservoir...

Page 79: ...radiator cap retainer and ra diator cap retaining bolt 17 Check the coolant level in the res ervoir If necessary remove the coolant reservoir cap add coolant to the maximum level mark and then install...

Page 80: ...idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21385 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0...

Page 81: ...vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equa...

Page 82: ...moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire...

Page 83: ...rva tively for approximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU...

Page 84: ...e or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism EAU37914 Checking the brake lever free play There should be no free play at the brake lever end I...

Page 85: ...rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is p...

Page 86: ...262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if...

Page 87: ...he brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pa...

Page 88: ...3 Place the motorcycle on the cen terstand 4 To tighten the drive chain turn the drive chain slack adjusting bolt on each side of the swingarm in di rection a To loosen the drive chain turn the adjus...

Page 89: ...enance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated afte...

Page 90: ...unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubrica...

Page 91: ...l pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before...

Page 92: ...if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the groun...

Page 93: ...he inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely suppor...

Page 94: ...e wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does...

Page 95: ...es NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the...

Page 96: ...remove the starter relay cover by pulling it upward To access fuse box 2 and fuse box 3 remove panel A See page 7 9 1 Fuse box 1 2 Main fuse 3 Fuel injection system fuse 4 Fuel injection system spare...

Page 97: ...al fuse 2 4 Terminal fuse 1 5 Signaling system fuse 6 Auxiliary fuse 1 7 ABS control unit fuse 8 Auxiliary fuse 2 9 Spare fuse 10 Ignition fuse 1 2 3 4 9 10 9 8 7 6 5 Specified fuses Main fuse 50 0 A...

Page 98: ...ts This model is equipped with LED type headlights If a headlight does not come on have a Yamaha dealer check its electrical circuit NOTICE ECA16581 Do not affix any type of tinted film or stickers to...

Page 99: ...the turn signal light unit by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it out 4 Insert...

Page 100: ...ars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a new bulb into the socket 4 Install the socket...

Page 101: ...e any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitati...

Page 102: ...e a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yama...

Page 103: ...ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is cha...

Page 104: ...t with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Re...

Page 105: ...nse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes be...

Page 106: ...dry completely before storing or covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary cl...

Page 107: ...rk plugs and then place the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter Th...

Page 108: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U2SC10E0 book Page 5 Thursday September 4 2014 11 04 AM...

Page 109: ...qt 2 11 Imp qt With oil filter cartridge replacement 2 70 L 2 85 US qt 2 38 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all...

Page 110: ...90 180 kg 198 397 lb FJ09FC 90 179 kg 198 395 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Fr...

Page 111: ...LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Traction control system indicator warning light LED Fuses Main fuse 50 0 A Auxiliary fuse 1 2 0 A Auxiliary...

Page 112: ...MBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this...

Page 113: ...the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion la...

Page 114: ...inds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Co...

Page 115: ...for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or r...

Page 116: ...r that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000...

Page 117: ...ION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2SC10E0 book Page 6 Thursday September...

Page 118: ...r s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by a...

Page 119: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Page 120: ...epairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is include...

Page 121: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 122: ...nk breather hose and overflow hose 4 24 Fuel tank cap 4 22 Fuses replacing 7 33 H Handlebar switches 4 16 Hazard switch 4 17 Headlights 7 35 Helmet holder 4 29 High beam indicator light 4 2 Horn switc...

Page 123: ...ontrol system indicator warning light 4 4 Troubleshooting 7 38 Troubleshooting charts 7 39 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 36 Turn signal switch 4 17 V Valve cleara...

Page 124: ...U2SC10E0 book Page 3 Thursday September 4 2014 11 04 AM...

Page 125: ...ght right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineeri...

Page 126: ...PRINTED IN JAPAN 2014 09 1 7 1 CR E DIC183 PRINTED ON RECYCLED PAPER...