CRANKCASE
5-109
NOTICE
ECA13980
Before tightening the crankcase bolts, make
sure the transmission gears shift correctly
when the shift drum assembly is turned by
hand.
6. Install:
• Crankcase bolts
TIP
• Lubricate the bolts “1”–“10” thread and wash-
ers with engine oil.
• Lubricate the bolts “11”–“31” thread part and
mating surface with engine oil.
• Apply locking agent (LOCTITE
®
) to the threads
of the bolt “16”.
• Finger tighten the crankcase bolts.
• M9
×
115 mm bolts: “1”–“10”
• M8
×
65 mm bolt: “11”
• M8
×
50 mm bolt: “12”
• M6
×
80 mm bolts: “23”, “25”
• M6
×
65 mm shoulder bolts: “13”, “14”
• M6
×
65 mm bolts: “19”, “22”, “24”, “26”
• M6
×
55 mm bolts: “15”–“18”, “20”, “21”, “27”–
“30”
• M6
×
45 mm bolt: “31”
7. Tighten:
• Crankcase bolts (M9
×
115 mm) “1”–“10”
WARNING
EW3P61013
Replace the bolts with new ones.
TIP
The tightening procedure of crankcase bolts “1”–
“10” is angle controlled, therefore tighten the
bolts using the following procedure.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Tighten the crankcase bolts in the proper
tightening sequence as shown.
b. Loosen and retighten the crankcase bolts in
the proper tightening sequence as shown.
c. Tighten the crankcase bolts further to reach
the specified angle 115–125° in the proper
tightening sequence as shown.
1
2
New
T
R
.
.
Crankcase bolt “1”–“10”
1st
20 Nm (2.0 m·kg, 14 ft·lb)
T
R
.
.
Crankcase bolt “1”–“10”
2nd
20 Nm (2.0 m·kg, 14 ft·lb)
T
R
.
.
Crankcase bolt “1”–“10”
Final
Specified angle 115–125°
13 21
18
15
16
17
20
19
22
9
8
14
24
29
30
3
6
23
1
2
5
4
7
10
25
31
28
26
27
11
12
New
Summary of Contents for FJR13AY 2009
Page 1: ...2009 SERVICE MANUAL FJR13AY C FJR13AEY C LIT 11616 22 73 3P6 28197 12 ...
Page 6: ......
Page 8: ......
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 92: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 98: ...CABLE ROUTING FJR13A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 108: ...CABLE ROUTING FJR13A 2 59 1 2 3 4 A B B C D E ...
Page 110: ...CABLE ROUTING FJR13A 2 61 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 118: ...CABLE ROUTING FJR13AE 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 128: ...CABLE ROUTING FJR13AE 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 134: ...CABLE ROUTING FJR13AE 2 85 ...
Page 137: ......
Page 196: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 302: ...SHAFT DRIVE 4 117 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 424: ...CONNECTING RODS AND PISTONS 5 119 ...
Page 462: ...WATER PUMP 6 15 ...
Page 473: ...THROTTLE BODIES 7 10 ...
Page 474: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 483: ......
Page 495: ...IGNITION SYSTEM 8 12 ...
Page 511: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 513: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 10 Battery ...
Page 515: ...CHARGING SYSTEM 8 32 ...
Page 539: ...COOLING SYSTEM 8 56 ...
Page 587: ...FUEL PUMP SYSTEM 8 104 ...
Page 599: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 609: ...ABS ANTI LOCK BRAKE SYSTEM 8 126 ...
Page 698: ...ELECTRICAL COMPONENTS 8 215 FJR13A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 700: ...ELECTRICAL COMPONENTS 8 217 FJR13AE 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 702: ...ELECTRICAL COMPONENTS 8 219 FJR13AE 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 730: ...ELECTRICAL COMPONENTS 8 247 ...
Page 739: ......
Page 740: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...