5-81
CONNECTING RODS AND PISTONS
ENG
NOTE:
15 Nm (1.5 m
S
kg, 11 ft
S
lb) + 150
_
CAUTION:
4. Offset:
S
piston ring end gaps
a Top ring
b Lower oil ring rail
c Upper oil ring rail
d 2nd ring
e Oil ring expander
5. Lubricate:
S
crankshaft pins
S
big end bearings
S
connecting rod big end inner surface
(with the recommended lubricant)
Recommended lubricant
Engine oil
6. Install:
S
big end bearings
S
connecting rod assembly
(into the cylinder and onto the crankshaft pin)
S
connecting rod cap
(onto the connecting rod)
S
Align the projections on the big end bearings
with the notches in the connecting rods and
connecting rod caps.
S
Be sure to reinstall each big end bearing in its
original place.
S
While compressing the piston rings with one
hand, install the connecting rod assembly into
the cylinder with the other hand.
S
Make sure that the “Y” marks
a
on the con-
necting rods face towards the left side of the
crankshaft.
S
Make sure that the characters
b
on both the
connecting rod and connecting rod cap are
aligned.
7. Align:
S
bolt heads
(with the connecting rod caps)
8. Tighten:
S
connecting rod nuts
a. Replace the connecting rod bolts and nuts
with new ones.
Tighten the connecting rod nuts using the
plastic-region tightening angle method.
Always install new bolts and nuts.
Summary of Contents for FZ6-SS
Page 1: ......
Page 47: ...2 20 TIGHTENING TORQUES SPEC Cylinder head tightening sequence Crankcase tightening sequence...
Page 52: ...2 25 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Oil cooler COOLING SYSTEM DIAGRAMS...
Page 53: ...2 26 COOLING SYSTEM DIAGRAMS SPEC 1 Water pump 2 Oil cooler 3 Radiator...
Page 54: ...2 27 COOLING SYSTEM DIAGRAMS SPEC 1 Oil cooler 2 Water pump...
Page 55: ...2 28 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Thermostat...
Page 56: ...2 29 ENGINE OIL LUBRICATION CHART SPEC ENGINE OIL LUBRICATION CHART...
Page 58: ...2 31 LUBRICATION DIAGRAMS SPEC 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer...
Page 59: ...2 32 LUBRICATION DIAGRAMS SPEC 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump...
Page 60: ...2 33 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Oil pump 3 Relief valve...
Page 62: ...2 35 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Drive axle...
Page 398: ...8 27 LIGHTING SYSTEM ELEC EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM...
Page 405: ...8 34 SIGNALING SYSTEM ELEC EAS00793 SIGNALING SYSTEM CIRCUIT DIAGRAM...
Page 433: ...FZ6 SS FZ6 SSC WIRING DIAGRAM...
Page 435: ......