Yamaha GRIZZLY 350 YFM35FGZ, Owner'S Manual

Page 1: ...EL PROPIETARIO 1AB F8199 60 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad DIC183 ...

Page 2: ...PRINTED IN USA 2009 04 0 3 1 CR E F S YAMAHA MOTOR CO LTD DIC183 ...

Page 3: ...READ THIS MANUAL CAREFULLY It contains important safety information OWNER S MANUAL YFM35FGZ YFM350FAZ 1AB F8199 60 E0 U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...

Page 4: ...venlaan 101 1119 NC Schiphol Rijk The Netherlands Signature Shinya Shimada Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 98 37 EC 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title ...

Page 5: ... of the features and operation of this ATV This manual includes important safety information It provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual compl...

Page 6: ...afety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 7: ...r motorway Please check your local riding laws and regulations before operating this ATV EBU17410 YFM35FGZ YFM350FAZ OWNER S MANUAL 2009 by Yamaha Motor Co Ltd 1st edition April 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in U S A U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...

Page 8: ... and rear brake lever 4 7 Parking brake 4 8 Drive select lever 4 9 Recoil starter 4 9 Fuel tank cap 4 10 Fuel 4 10 Fuel cock 4 12 Starter choke 4 13 Seat 4 14 Storage compartment 4 15 Front carrier 4 16 Rear carrier 4 16 Adjusting the front shock absorber assemblies 4 16 Adjusting the rear shock absorber assembly 4 17 PRE OPERATION CHECKS 5 1 Fuel 5 3 Engine oil 5 3 Final gear oil 5 3 Differential...

Page 9: ...tool kit 8 1 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Removing and installing the panel 8 9 Checking the spark plug 8 9 Engine oil and oil filter cartridge 8 12 Final gear oil 8 16 Changing the differential gear oil 8 18 Cleaning the air filter element 8 20 Cleaning the spark arrester 8 23 V belt cooling duct check hose 8 24 V bel...

Page 10: ...ating the brake pedal 8 36 Checking the wheel hub bearings 8 37 Lubricating the steering shaft 8 37 Battery 8 38 Replacing a fuse 8 40 Replacing a headlight bulb 8 42 Adjusting a headlight beam 8 43 Replacing the tail brake light bulb 8 44 Removing a wheel 8 44 Installing a wheel 8 44 Troubleshooting 8 46 Troubleshooting chart 8 47 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 1...

Page 11: ...e labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Yamaha dealer For Europe 8 9 U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...

Page 12: ... 25 0 kPa 0 25 kgf cm 3 6 psi 25 0 kPa 0 25 kgf cm 3 6 psi 5FU F816M M0 37S F817R 10 80 kg 176 lbs 4900 N 500 kgf 1102 lbf 147 N 15 kgf 33 lbf 4S2 F817S 00 1P0 F816P 20 1 4 2 3 5 U1AB60E0 book Page 2 Wednesday April 29 2009 10 19 AM ...

Page 13: ...1P0 F816L 20 YEAR OF CONSTRUCTION 2009 MODEL YFM350FWA MAX POWER 15 9 kW MASS IN RUNNING ORDER 258 kg YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN 1AB F155A 00 6 7 8 9 U1AB60E0 book Page 3 Wednesday April 29 2009 10 19 AM ...

Page 14: ...hildren under age 10 to operate this ATV Operation of this ATV by children under the age of 10 increases the risk of severe injury or death Adult supervision required for children under age 16 NEVER permit children under age 12 to operate this ATV Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 ...

Page 15: ...h Turning the ATV in 4WD LOCK DIFF LOCK takes more effort Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protective gear accessories goods luggage and all ot...

Page 16: ...Overloading can cause loss of control Loss of control can result in severe injury or death This pictogram shows trailer Hitch Tongue weight limit Weight on the trailer tongue Overloading can cause loss of control Loss of control can result in severe injury or death U1AB60E0 book Page 6 Wednesday April 29 2009 10 19 AM ...

Page 17: ...1 7 1 For Oceania U1AB60E0 book Page 7 Wednesday April 29 2009 10 19 AM ...

Page 18: ...si 22 kPa 3 2 psi LOAD LIMIT 40 kg 88 lbs 5ND F4877 20 LOAD LIMIT 80 kg 176 lbs 5ND F4897 20 MAXIMUM LOADING LIMIT 5ND F151K 00 PULLING LOAD 4900 N 500 kgf 1102 lbf TONGUE WEIGHT 147 N 15 kgf 33 lbf 1 3 2 4 5 U1AB60E0 book Page 8 Wednesday April 29 2009 10 19 AM ...

Page 19: ...1 9 1 6 7 U1AB60E0 book Page 9 Wednesday April 29 2009 10 19 AM ...

Page 20: ...ild if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV Always avoid operating an ATV on any paved surfaces including sidewalks driveways park ing lots and paved streets Never operate an ATV on any paved street paved road or motorway Watch carefully for other vehicles when operat ing on unpaved public streets or roads Make sure you know your country s la...

Page 21: ...ing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle suddenly Never go over the top of a hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully be...

Page 22: ...ur brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type of tires specified in this manual Always maintain proper tire pressure as de scribed in this manual Never modify an ATV through impr...

Page 23: ... exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors WARNING EWB02591 When transporting the ATV in another vehicle be sure it is kept u...

Page 24: ... Oil filter cartridge 10 V belt cooling duct check hose 3 4 5 1 2 6 10 9 7 8 1 Rear shock absorber assembly spring preload adjusting ring 2 Spark arrester 3 Storage compartment and tool kit 4 Spark plug 5 Front shock absorber assembly spring preload adjusting ring 6 Rear brake light switch 7 Brake pedal 8 V belt case drain plug 1 2 3 4 5 6 7 8 U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...

Page 25: ...own in this manual 1 Rear brake lever 2 Handlebar switches 3 Starter choke 4 Parking brake lock plate 5 Horn switch 6 Drive select lever 7 Speedometer 8 Main switch 9 Fuel tank cap 10 On Command four wheel drive switch 11 Throttle lever 12 Front brake lever U1AB60E0 book Page 2 Wednesday April 29 2009 10 19 AM ...

Page 26: ...ws ON All electrical systems are supplied with power The headlights meter lighting and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...

Page 27: ...ng the start switch If the warning light does not come on while the start switch is being pushed then go off after the start switch is released have a Yamaha dealer check the electrical circuit If the warning light stays on allow the engine to cool If the warning light stays on when the engine is cool have a Yamaha dealer check the electrical circuit NOTICE ECB00010 The engine may overheat if the ...

Page 28: ... the ATV starts moving EBU18021 Speedometer The speedometer shows the riding speed This speedometer is equipped with an odometer and a tripmeter The tripmeter can be reset to zero with the reset knob Use the tripmeter to estimate how far you can ride on a tank of fuel before going to re serve This information will enable you to plan fuel stops in the future 1 Reset knob 2 Speedometer 3 Odometer 4 ...

Page 29: ...et this switch to to turn on the low beams the taillight and the meter lighting Set the switch to to turn on the high beams the taillight and the meter lighting Set the switch to OFF to turn off all the lights NOTICE ECB00041 Do not use the headlights with the engine turned off for an extended period of time oth erwise the battery may discharge to the point that the starter motor will not operate ...

Page 30: ... change from two wheel drive to four wheel drive and vice versa Select the appropriate drive according to the ter rain and the conditions 2WD two wheel drive Power is supplied to the rear wheels 4WD four wheel drive Power is supplied to the rear and front wheels To change from two wheel drive to four wheel drive stop the ATV and push the switch in to the 4WD position The four wheel drive indicator...

Page 31: ...ed to the maximum 1 Loosen the locknut 2 To increase the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in direction a To de crease the maximum engine power available and the maximum speed of the ATV turn the adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be dam aged Always make sure ...

Page 32: ...U18442 Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pedal or pull the brake lever toward the handlebar grip 1 Locknut 2 Adjusting screw 3 No more than 12 mm 0 47 in 1 Front brake lever U1AB60E0 book Page 7 Wednesday April 29 2009 10 19 AM ...

Page 33: ...he parking brake Squeeze the rear brake lever to release the parking brake WARNING EWB00220 Always set the parking brake before starting the engine The ATV could start moving un expectedly if the parking brake is not ap plied This could cause loss of control or a collision 1 Brake pedal 1 Rear brake lever 1 Parking brake lock plate U1AB60E0 book Page 8 Wednesday April 29 2009 10 19 AM ...

Page 34: ...581 Drive select lever The drive select lever is used to shift your ATV into the forward neutral and reverse positions See the Operating the drive select lever and driving in re verse section on page 6 3 for the drive select lever operation EBU18670 Recoil starter Firmly grasp the handle and pull slightly until en gagement can be felt Then pull forcefully being careful not to pull the rope all the...

Page 35: ...nter clockwise EBU18753 Fuel Make sure there is sufficient gasoline in the tank WARNING EWB02521 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity 1 R...

Page 36: ...t cloth since fuel may deteriorate painted surfaces or plastic parts ECB00981 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed WARNING EWB02531 Gasoline is poisonous and can cause injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your 1 Fuel ...

Page 37: ...nging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce maintenance costs EBU18820 Fuel cock The fuel cock supplies fuel from the tank to the car buretor while also filtering it The fuel cock lever positions are explained as fol lows and shown in the illustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the f...

Page 38: ... the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EBU18850 Starter choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke 1 Arrow mark pointing to ON 1 Arrow mark po...

Page 39: ... Seat To remove the seat Pull the seat lock lever upward and pull up the seat at the rear To install the seat Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear Make sure that the seat is securely fitted 1 Starter choke 1 Seat 2 Seat lock lever U1AB60E0 book Page 14 Wednesday April 29 2009 10 19 AM ...

Page 40: ...ging the stor age compartment Do not exceed the load limit of 2 0 kg 4 lb for the storage compartment Do not exceed the maximum load of 210 0 kg 463 lb for the ATV TIP There is a check hose at the bottom of the storage compartment If any water collects in this hose re move the hose empty it and then install it 1 Projection 2 Seat holder 1 Storage compartment U1AB60E0 book Page 15 Wednesday April 2...

Page 41: ...adjusted to suit the rid er s weight and the riding conditions WARNING EWB00400 Always adjust the shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cident Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereb...

Page 42: ...e rear shock absorber as sembly The spring preload can be adjusted to suit the rid er s weight and the riding conditions 1 Spring preload adjusting ring 2 Position indicator 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 U1AB60E0 book Page 17 Wednesday April 29 2009 10 19 AM ...

Page 43: ...e spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment 1 Spring preload adjusting ring 2 Position indicator 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 U1AB60E0 book Page 18 Wednesday April 29 2009 10 1...

Page 44: ...TINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 10 5 3 Engine oil Check oil level in engine and add recommended oil to specified lev el if necessary Check ATV for oil leakage Correct if necessary 5 3 8 12 Final gear oil Check ATV for oil leakage Correct if necessary 5 3 8 16 Differential gear oil Check ATV for o...

Page 45: ...ion and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 8 36 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 36 Axle boots Check for cracks or damage and replace if necessary 8 34 Chassis f...

Page 46: ...k the brake system Check for correct free play in the rear brake lever and brake pedal If the free play is incorrect ad just it See page 8 31 Check operation of the levers and pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have a Yamaha dealer check them Brake fluid level front brake Check the brake fluid level Add fluid if necessary See page 8 ...

Page 47: ...n both sides WARNING Operation of this vehicle with im proper tire pressure may cause severe injury or death from loss of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un der severe riding conditions EWB02541 Set tire pressures to the following specifications The low pressure tire gauge is included as stan dard equipment Make two m...

Page 48: ...ith valves WARNING EWB02551 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been approved for this model by Yamaha Motor Manufacturing Corporation of America 1 Low pressure tire gauge 1 Tire wear limit U1AB60E0 book Page 5 Wednesday April 29 2009 10 19 AM ...

Page 49: ...assis fasteners Make sure that all nuts bolts and screws are prop erly tightened EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model YFM350FAZ CHENG SHIN C 828 YFM35FGZ MAXXIS M979 Size AT25 x 8 12 Type Tubeless Rear Manufacturer model YFM350FAZ CHENG SHIN C 828 YFM35FGZ MAXXIS M980 Size AT25 x 1...

Page 50: ...nd the engine stop switch to 4 Shift the drive select lever into the neutral po sition The neutral indicator light should come on If the indicator light does not come on have a Yamaha dealer check the electrical cir cuit TIP The engine can be started under the following con ditions The drive select lever is in the neutral position The rear brake lever is applied with the drive se lect lever in any...

Page 51: ... engine more than 10 sec onds on each attempt If the battery is discharged pull the recoil starter to start the engine 7 If the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the engine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue warming u...

Page 52: ... complete stop 2 Shift from neutral to forward and vice versa by moving the drive select lever along the shift guide TIP Make sure that the drive select lever is completely shifted into position 3 Open the throttle lever gradually Shifting Reverse WARNING EWB00720 Improper operation in reverse could make you hit an obstacle or even a person behind you resulting in serious injury When you shift int...

Page 53: ...gures given in km mi or the figures given in hours For ATVs not equipped with an odometer or hour meter follow the figures given in hours There is never a more important period in the life of your engine than the first 320 km 200 mi or 20 hours of riding For this reason you should read the following material carefully Since the engine is brand new do not put an ex cessive load on it for the first ...

Page 54: ...check the ATV EBU20700 Parking When parking the ATV stop the engine shift the drive select lever into the forward position apply the parking brake and then turn the fuel cock to OFF EBU20760 Parking on a slope WARNING EWB00830 Avoid parking on hills or other inclines Park ing on a hill or other incline could cause the ATV to roll out of control increasing the chance of an accident If you must park...

Page 55: ...Many companies with no con nection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies pro duce Therefore Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recom mended by Yamaha even if sold and installed by ...

Page 56: ... which could make steering difficult an accessory that limits your ability to move around on the seat or one that limits your view Use extra caution when riding an ATV with ac cessories The ATV may handle differently than it does without accessories EBU21061 Loading WARNING EWB00820 Never exceed the stated load capacity for this ATV Overloading this ATV or carrying or tow ing cargo improperly coul...

Page 57: ... an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Allow more braking distance A heavier ATV takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects th...

Page 58: ...7 1 7 EBU21141 RIDING YOUR ATV U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...

Page 59: ...nd un derstand the operation of the controls Pay partic ular attention to the safety information on pages 2 1 2 4 Also read all warning and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01381 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased if the operator...

Page 60: ...0 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by chil dren of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator and cargo only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WARNI...

Page 61: ...Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01411 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating with...

Page 62: ...h time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and maintenance procedures and schedules described in the Own er s Manual WARNING Failure to inspect the ATV before operating it and to maintain it prop erly increases the possibility of an accident or equipment damage EWB01431 Speed limiter For rid...

Page 63: ...de to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Reduce speed and allow more room to stop A heavier vehicle takes longer...

Page 64: ... your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an accident EWB01471 Avoid wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including MAXIMUM LOADING LIMIT ATV loading limit total weight of cargo rider accessories and t...

Page 65: ...e engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching the exhaust system dur ing or after operation could be burned Do not touch the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine pa...

Page 66: ...ces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01511 While riding on unpaved public streets or roads may be legal in your area such operation can in crease the risk of collision with other vehicles Watch carefully for other vehicles Make sure you U1AB60E0 book ...

Page 67: ... may cause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01531 Do not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to ...

Page 68: ... flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a caution flag on the ATV to make you more visible Watch carefully for other vehicles EWB01551 Do not ride in areas posted no trespassing Do not ride on private property without getting per mission U1AB60E0 book Page 11 Wedn...

Page 69: ...se traction reducing control and increasing the possi bility of an accident TURNING YOUR ATV WARNING EWB01771 Always follow proper procedures for turning as described in this Owner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve ...

Page 70: ...gotiating a turn lean more to the inside It may also be necessary to gradually let off on the throttle and steer to the out side of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING EWB01671 Climbing hills improperly can cause overturns or loss of control Use proper riding tech niques described in th...

Page 71: ... to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if pos sible When crossing the side of a hill shift your weight to the uphill side of the ATV U1AB60E0 book Page 14 Wednesday April 29 2009 10 19 AM ...

Page 72: ...ing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose control I...

Page 73: ...asily on extremely steep hills than on level surfaces or small hills Shift your weight backward and to the up side of the hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possi ble Improper braking can cause the wheels on the uphill side to come off the ground or cause loss of traction A...

Page 74: ...er the front or rear brake be cause the wheels on the uphill side could come off the ground Apply both the front and rear brakes gradually Whenever possible ride your ATV straight down hill Avoid sharp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to ob stacles which may appear CROSSING A SLOPE WARNING EWB01632 Imp...

Page 75: ...may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill When riding on slopes be sure not to make sharp turns either up or down hill If your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel CROS...

Page 76: ...u have regained proper braking ability WARNING Wet brakes may have re duced stopping ability which could cause loss of control EWB02621 After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case the V belt cooling duct check hose the drive select lever box check hose and the storage compartment check hose Also remove the V belt...

Page 77: ...1 Air filter case check hose 1 V belt cooling duct check hose left front side of ATV 1 Drive select lever box check hose 1 Storage compartment check hose U1AB60E0 book Page 20 Wednesday April 29 2009 10 19 AM ...

Page 78: ...he ATV may re sult SLIDING AND SKIDDING WARNING EWB01662 Skidding or sliding improperly may cause you to lose control of this ATV You may also re gain traction unexpectedly which may cause the ATV to overturn Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to re du...

Page 79: ...ime skill at con trolled sliding can be developed The terrain should be chosen carefully before attempting such maneuvers since both stability and control are re duced Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfaces such as ice since all control may be lost WHAT TO DO IF This section is designed to be a reference guide only Be sure to read each section o...

Page 80: ... If not stop dismount on the uphill side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE IF THE ATV IS IN 2WD the ATV may tip over on top of you Dismount the ATV on the uphill side See page 7 13 If your ATV is traversing a sloping surface Be sure to ride with your weight positioned to wards the uphill side of the ATV to maintain proper ba...

Page 81: ...nte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more information about carbon monoxide The intervals given in the periodic maintenance and lub...

Page 82: ...enance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s manual 2 Owner s tool kit 3 Low pressure tire gauge U1AB60E0 book Page 2 Wednesday April 29 2009 10 19 AM ...

Page 83: ...e special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjust if...

Page 84: ...s and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U1AB60E0 book Page 4 Wednesday April 29 2009 10 19 AM ...

Page 85: ...s data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Front brake Check operation and correct if necessary Check fluid level and ATV for fluid leakage and co...

Page 86: ...ers Make sure that all nuts bolts and screws are properly tightened 11 Shock absorber as semblies Check operation and correct if necessary Check for oil leakage and replace if necessary 12 Steering shaft Lubricate with lithium soap based grease 13 Steering system Check operation and repair or replace if damaged Check toe in and adjust if necessary 14 Engine mount Check for cracks or other damage a...

Page 87: ...ust or replace if neces sary 22 Throttle lever hous ing and cable Check operation and correct if necessary Check throttle cable free play and adjust if neces sary Lubricate throttle lever housing and cable 23 Front and rear brake switches Check operation and correct if necessary 24 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENANCE JOB ...

Page 88: ...full throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U1AB60E0 book Page 8 Wednesday April 29 2009 10 19 AM ...

Page 89: ... take the panel off To install the panel Place the panel in the original position and install the bolt NOTICE When installing the panel be sure not to pinch the cables or wires ECB00381 EBU23212 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked...

Page 90: ...wner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden normally TIP If the spark plug shows a distinctly different color the engine could be operating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the ATV 1 Spark plu...

Page 91: ...ug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as soon as possible 3 Install the spark plug cap Specified spark plug NGK DR8EA 1 Spa...

Page 92: ...a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil set tles for an accurate reading 3 Remove the engine oil filler cap and then wipe the engine oil dipstick off with a clean rag 4 Insert the dipstick into the filler hole without screwing it in and then remove it again to check the oil...

Page 93: ... ter cartridge replacement 1 Place the ATV on a level surface 2 Start the engine warm it up for several min utes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and then re move the engine oil drain bolt to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter...

Page 94: ... of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil fil ter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridge 1 Oil filter wrench 1 O ring U1AB60E0 book Page 14 Wednesday April 29 2009 10 19 AM ...

Page 95: ... any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERV ING II or higher Make sure that no foreign material enters the crankcase 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torque Engine oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf Recommended ...

Page 96: ... maintenance and lubrication chart To check the final gear oil level 1 Place the ATV on a level surface TIP The final gear oil level must be checked when the engine is cold 2 Remove the final gear oil filler bolt and then check the oil level in the final gear case The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the reco...

Page 97: ...m the final gear case 5 Install the drain bolt and then tighten it to the specified torque 6 Refill with the recommended final gear oil to the brim of the filler hole as shown NOTICE Be sure no foreign material enters the final gear case ECB00421 1 Final gear case guard 2 Bolt 1 Final gear oil drain bolt Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf U1AB60E0 book Page 17 We...

Page 98: ...ifferential gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Place the ATV on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt and the differential gear oil drain bolt to drain the oil from the differential gear case 1 Final gear oil 2 Final ge...

Page 99: ...ather hose during and after riding The differential gear case capacity is greater than the recommended oil quantity therefore the oil level cannot be accurately checked from the oil filler hole 6 Install the oil filler bolt and then tighten it to the specified torque 1 Differential gear oil filler bolt 1 Differential gear oil drain bolt Tightening torque Differential gear oil drain bolt 10 Nm 1 0 ...

Page 100: ... you are riding in unusually wet or dusty areas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Place the ATV on a level surface 2 Remove the seat See page 4 14 3 Remove the air filter case cover by unhooking the air filter case cover holders Tightening torque Differential g...

Page 101: ...lter case 5 Pull off the air filter element lock plate and then remove the sponge material from the air filter element frame 1 Air filter case cover holder 2 Air filter case cover 1 Air filter element U1AB60E0 book Page 21 Wednesday April 29 2009 10 19 AM ...

Page 102: ...l and replace it if damaged 9 Apply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 10 Pull the sponge material over the air filter ele ment frame and then install the lock plate 11 Insert the air filter element into the air filter case and then install the air filter case cover by hooking the holders o...

Page 103: ...lement maintenance is performed check the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the carburetor fittings and the rubber joint manifold fittings for an air tight seal Tighten all fit tings securely to avoid the possibility of unfiltered air entering the engine EBU27081 Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool be f...

Page 104: ...monoxide poison ing possibly leading to death and start a fire Always let the exhaust system cool prior to touching exhaust components EBU23920 V belt cooling duct check hose If dust or water collects in the V belt cooling duct check hose remove the hose and clean it 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf 1 V belt cooling duct check hose left front s...

Page 105: ...ted adjustment Therefore most carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience The adjustment described in the following section however may be performed by the owner as part of routine main tenance NOTICE ECB00480 The carburetor has been set and extensively tested at the Yamaha factory Changing these settings without sufficient ...

Page 106: ... if neces sary adjust it to specification by turning the throttle stop screw at the carburetor To in crease the engine idling speed turn the throt tle stop screw in direction a and to decrease it turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment 1 Throttle stop screw Engine idling speed 1450 1550 r min U1A...

Page 107: ...back 2 Loosen the locknut 3 To increase the throttle cable free play turn the throttle cable free play adjusting bolt in di rection a To decrease the throttle cable free play turn the adjusting bolt in direction b 4 Tighten the locknut 5 Slide the rubber cover to its original position EBU24060 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine...

Page 108: ... improperly serviced or adjust ed brakes could lead to a loss in braking ability and an accident EBU24120 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EBU24171 Front brake pads Check each front brake pad for damage and mea sure the lining thickne...

Page 109: ...rake fluid level Insufficient brake fluid may allow air to enter the brake system possibly causing it to become inef fective Before riding check that the brake fluid is above the minimum level mark and replenish if neces sary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system...

Page 110: ...el goes down suddenly have a Yamaha dealer check the cause EBU24281 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylinder and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are dam aged or ...

Page 111: ...justing the brake lever and brake pedal free play check the rear brake shoes for wear Adjusting the brake pedal free play The brake pedal free play should measure 20 0 30 0 mm 0 79 1 18 in as shown If the free play is incorrect adjust it as follows 1 Fully loosen the brake lever free play adjust ing nut on the brake cable at the rear wheel hub 2 Turn the brake pedal free play adjusting nut on the ...

Page 112: ...ake lever and fully turn in the brake lever free play adjusting bolt 2 Turn the brake lever free play adjusting nut on the brake cable at the rear wheel hub so that gap A measures 0 1 mm 0 0 04 in 1 Brake pedal free play adjusting nut 2 Brake lever free play adjusting nut 1 Brake lever free play 2 Locknut 3 Brake lever free play adjusting bolt U1AB60E0 book Page 32 Wednesday April 29 2009 10 19 AM...

Page 113: ...ay Be sure not to step on the brake pedal Make sure the brake pedal does not move Checking the brake pedal position The top of the brake pedal should be positioned 72 0 82 0 mm 2 83 3 23 in above the footboard bracket If the brake pedal position is incorrect have a Yamaha dealer adjust it 1 Brake lever free play adjusting nut 2 Gap A 1 Locknut 2 Brake lever free play adjusting bolt U1AB60E0 book P...

Page 114: ...hes The operation of the brake light switches must be checked and if necessary adjusted at the inter vals specified in the periodic maintenance and lu brication chart The brake light switch for the brake pedal can be adjusted as follows but the other brake light switches should be adjusted by a Yamaha dealer 1 Remove panel A See page 8 9 1 Distance between brake pedal and footboard bracket 1 1 1 A...

Page 115: ...hould be lubricated if nec essary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWB02581 Inspect cables frequently and replace if dam aged Corrosion can result when the cable sheaths become damaged and cables can also become frayed or kinked which could restrict the operation of controls and lead to an accident or injury Always make sure all contr...

Page 116: ...ever EBU28832 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricated if necessary TIP To access the brake pedal pivot remove panel A See page 8 9 Recommended lubricants Front brake lever Silicone grease Rear brake lever Lithium soap based grease Recommended lubricant Lithium soap based grease U1AB60E0 bo...

Page 117: ... is play in a wheel hub or if a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EBU25103 Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease U1AB60E0 book Page 37 Wednesday April 29 2009 10 19 AM ...

Page 118: ... water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ig nition away Ventilate when charging or using in an enclosed space KEEP OUT OF REACH OF CHILDREN To rem...

Page 119: ...amage the battery If you do not have access to a constant voltage battery charger have a Yamaha dealer charge your battery To store the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00...

Page 120: ...tery lead by installing their bolt 3 Install the battery holding plate by installing the bolts 4 Install the seat See page 4 14 EBU25326 Replacing a fuse The main fuse and the fuse box are located under the seat See page 4 14 1 Positive battery lead red 2 Negative battery lead black 2 1 1 Main fuse 2 Spare main fuse 3 Fuse box U1AB60E0 book Page 40 Wednesday April 29 2009 10 19 AM ...

Page 121: ...ute object can cause damage to the electrical system which could lead to a fire EWB02172 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Headlight fuse 2 Ignition fuse 3 Auxiliary DC jack fuse for optional auxiliary DC jack 4 Four wheel drive motor fuse 5 Signaling syst...

Page 122: ...r of the headlight by pulling it off 2 Remove the headlight bulb holder cover by pulling it off 3 Remove the headlight bulb holder by pushing it in and turning it counterclockwise 1 Cover at the rear of the headlight 1 Headlight bulb holder cover 1 Headlight bulb holder U1AB60E0 book Page 42 Wednesday April 29 2009 10 19 AM ...

Page 123: ...ll the bulb holder by pushing it in and turn ing it clockwise 7 Install the bulb holder cover and the cover at the rear of the headlight NOTICE Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly ECB00671 8 Adjust the headlight beam if necessary EBU25551 Adjusting a headlight beam NOTICE ECB00690 It is advisable to have a Yamaha dealer make this ad...

Page 124: ...el nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU25701 Installing a wheel 1 Place the ATV on a level surface 2 Install the wheel and the nuts TIP The arrow mark on the tire must point toward the rotating direction of the wheel 1 Headlight beam adjusting screw 1 Wheel nut U1AB60E0 book Page 44 Wednesday April 29 2009 10 19 A...

Page 125: ...apered side to wards the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques 1 Arrow mark 1 Tapered nut Tightening torques Front wheel nut 55 Nm 5 5 m kgf 40 ft lbf Rear wheel nut 55 Nm 5 5 m kgf 40 ft lbf U1AB60E0 book Page 45 Wednesday April 29 2009 10 19 AM ...

Page 126: ...y repair take it to a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02280 Do not smoke when checking the fuel system Fuel can ignite or ...

Page 127: ...and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead ...

Page 128: ... dry out the linings EWB02311 NOTICE Excessive water pressure may cause water seepage and deteriora tion of wheel bearings brakes transmis sion seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applica tions such as those available in coin oper ated car washers ECB00711 4 Once most of the dirt has been hosed off wash all surfaces with warm...

Page 129: ...available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit sparking...

Page 130: ...m entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the battery see page 8 38 TIP Make any necessary repairs before storing the ATV U1AB60E0 book Page 3 Wednesday April 29 2009 10 19 AM ...

Page 131: ...nd vibration level Noise level 77 311 EEC YFM35FGZ 77 6 dB A Vibration on seat EN1032 ISO5008 YFM35FGZ Will not exceed 0 5 m s Vibration on handlebar EN1032 ISO5008 YFM35FGZ Will not exceed 2 5 m s Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Forward inclined single cylinder Displacement 348 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Compression ratio 9 20 1 Starting system Elect...

Page 132: ...tity 0 35 L 0 37 US qt 0 31 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel YFM350FAZ Unleaded gasoline only YFM35FGZ Regular unleaded gasoline only Fuel tank capacity 13 5 L 3 57 US gal 2 97 Imp gal Fuel reserve amount 3 3 L 0 87 US gal 0 73 Imp gal Carburetor Type quantity BSR33 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch C...

Page 133: ... tire Type Tubeless Size AT25 x 10 12 Manufacturer model YFM350FAZ CHENG SHIN C 828 YFM35FGZ MAXXIS M980 Loading Maximum loading limit 210 0 kg 463 lb Total weight of rider cargo accessories and tongue Tire air pressure measured on cold tires Recommended Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2...

Page 134: ...arging system AC magneto Battery Model YTX14AH Voltage capacity 12 V 12 0 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 30 W 2 Tail brake light 12 V 5 0 21 0 W 1 Meter lighting YFM350FAZ 14 V 3 0 W 1 YFM35FGZ 14 V 3 0 W 1 EUR YFM35FGZ 14 V 3 4 W 1 GBR Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1 7 W 1 Oil temperature warning light 12 V 1...

Page 135: ...10 5 10 Auxiliary DC jack fuse 10 0 A Four wheel drive motor fuse 3 0 A U1AB60E0 book Page 5 Wednesday April 29 2009 10 19 AM ...

Page 136: ...rence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the key Record this number in the space provided and use it for reference when ordering a new key EBU26041 Vehicle identification number The vehicle identification number is stamped into the frame 1 Key iden...

Page 137: ...l label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yamaha deal er 1 Vehicle identification number front left side 1 Vehicle identification number 2 Year of manufacture 0 0 8 2008 9 2009 A 2010 B 2011 I O Q U Z not used 1 2 U1AB60E0 book Page 2 Wednesday April 29 2009 10...

Page 138: ...11 3 11 1 Model label U1AB60E0 book Page 3 Wednesday April 29 2009 10 19 AM ...

Page 139: ...front 4 16 Carrier rear 4 16 Chassis fasteners 5 6 Cleaning 9 1 D Differential gear oil 5 3 Differential gear oil changing 8 18 Drive select lever 4 9 Drive select lever and driving in reverse 6 3 Drive select lever safety system cable adjusting 8 28 E Engine break in 6 4 Engine cold start 6 1 Engine idling speed 8 25 Engine oil 5 3 Engine oil and oil filter cartridge 8 12 Engine starting a warm 6...

Page 140: ...eat 4 14 Shock absorber assemblies adjusting the front 4 16 Shock absorber assembly adjusting the rear 4 17 Spark arrester cleaning 8 23 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 6 Speedometer 4 3 Starter choke 4 13 Start switch 4 4 Steering shaft lubricating 8 37 Storage 9 2 Storage compartment 4 15 T Tail brake light bulb replacing 8 44 Throttle cable free play adjusting 8 27 T...

Page 141: ...U1AB60E0 book Page 3 Wednesday April 29 2009 10 19 AM ...

Page 142: ...YAMAHA MOTOR CO LTD PRINTED IN USA 2009 04 0 3 1 CR E U1AB60E0 book Page 1 Wednesday April 29 2009 10 19 AM ...