4-25
FRONT BRAKE
4. Check:
• Brake fluid level
Below the minimum level mark “a”
→
Add
the recommended brake fluid to the proper
level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-19.
5. Check:
• Brake lever operation
Soft or spongy feeling
→
Bleed the brake
system.
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM” on page 3-21.
EAS22300
REMOVING THE FRONT BRAKE
CALIPERS
The following procedure applies to both of the
brake calipers.
NOTE:
Before removing the brake caliper, drain the
brake fluid from the entire brake system.
1. Remove:
• Front brake hose union bolt “1”
• Copper washers “2”
• Front brake hose “3”
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
a
EAS22350
DISASSEMBLING THE FRONT BRAKE
CALIPERS
The following procedure applies to both of the
brake calipers.
1. Remove:
• Brake caliper pistons “1”
• Brake caliper piston seals “2”
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Secure the right side brake caliper pistons
with a piece of wood “a”.
b. Blow compressed air into the brake hose
joint opening “b” to force out the left side pis-
tons from the brake caliper.
WARNING
•
Cover the brake caliper piston with a rag.
Be careful not to get injured when the pis-
ton is expelled from the brake master
cylinder.
•
Never try to pry out the brake caliper pis-
ton.
c. Remove the brake caliper piston seals.
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Summary of Contents for MT-03
Page 7: ......
Page 9: ......
Page 25: ......
Page 53: ...2 28 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 8 9 5 10 11 A B C ...
Page 56: ...2 31 LUBRICATION CHART Pressure feed Splashed scavenge ...
Page 57: ...2 32 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS A A 1 3 2 2 4 A A A A ...
Page 59: ...2 34 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 35 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 36 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 38 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 40 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 42 CABLE ROUTING ...
Page 69: ...2 44 CABLE ROUTING ...
Page 71: ...2 46 CABLE ROUTING ...
Page 73: ...2 48 CABLE ROUTING ...
Page 75: ...2 50 CABLE ROUTING ...
Page 77: ...2 52 CABLE ROUTING ...
Page 79: ...2 54 CABLE ROUTING ...
Page 81: ...2 56 CABLE ROUTING ...
Page 83: ...2 58 CABLE ROUTING ...
Page 85: ...2 60 CABLE ROUTING ...
Page 87: ......
Page 121: ......
Page 177: ...4 54 FRONT FORK WARNING Make sure the brake hoses are routed prop erly ...
Page 271: ......
Page 273: ......
Page 287: ......
Page 325: ......
Page 339: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 341: ...8 14 CHARGING SYSTEM ...
Page 355: ...8 28 COOLING SYSTEM ...
Page 365: ...8 38 IMMOBILIZER SYSTEM ...
Page 366: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 368: ...8 41 ELECTRICAL COMPONENTS ...
Page 370: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 389: ......
Page 391: ......
Page 397: ...COLOR CODE ...
Page 398: ......
Page 399: ...YAMAHA MOTOR ITALIA S P A ...
Page 400: ...MT 03 2006 WIRING DIAGRAM ...