4-40
REAR BRAKE
Right side plate bolt
23 Nm (2.3 m·kg, 17 ft·lb)
Rear brake switch
24 Nm (2.4 m·kg, 17.5 ft·lb)
2. Install:
• Right side plate
• Copper washers “2”
• Rear brake hose “3”
• Rear brake switch “1”
New
EAS22740
WARNING
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to “CA-
BLE ROUTING” on page 2-40.
ECA14160
CAUTION:
When installing the brake hose onto the
brake master cylinder, make sure the brake
pipe touches the projection “a” as shown.
3. Fill:
• Brake fluid reservoir
(with the specified amount of the recom-
mended brake fluid)
Recommended fluid
DOT 4
EWA13090
WARNING
•
Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
•
Refill with the same type of brake fluid that
is already in the system. Mixing brake flu-
ids may result in a harmful chemical reac-
tion, leading to poor brake performance.
•
When refilling, be careful that water does
not enter the brake fluid reservoir. Water will
significantly lower the boiling point of the
brake fluid and could cause vapor lock.
ECA13540
CAUTION:
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
4. Bleed:
• Brake system
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM” on page 3-21.
5. Check:
• Brake fluid level
Below the minimum level mark “a”
→
Add
the recommended brake fluid to the proper
level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-19.
6. Check:
• Brake pedal operation
Soft or spongy feeling
→
Bleed the brake
system.
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM” on page 3-21.
7. Adjust:
• Brake pedal position
Refer to “ADJUSTING THE REAR BRAKE
PEDAL” on page 3-18.
a
Summary of Contents for MT-03
Page 7: ......
Page 9: ......
Page 25: ......
Page 53: ...2 28 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 8 9 5 10 11 A B C ...
Page 56: ...2 31 LUBRICATION CHART Pressure feed Splashed scavenge ...
Page 57: ...2 32 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS A A 1 3 2 2 4 A A A A ...
Page 59: ...2 34 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 35 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 36 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 38 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 40 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 42 CABLE ROUTING ...
Page 69: ...2 44 CABLE ROUTING ...
Page 71: ...2 46 CABLE ROUTING ...
Page 73: ...2 48 CABLE ROUTING ...
Page 75: ...2 50 CABLE ROUTING ...
Page 77: ...2 52 CABLE ROUTING ...
Page 79: ...2 54 CABLE ROUTING ...
Page 81: ...2 56 CABLE ROUTING ...
Page 83: ...2 58 CABLE ROUTING ...
Page 85: ...2 60 CABLE ROUTING ...
Page 87: ......
Page 121: ......
Page 177: ...4 54 FRONT FORK WARNING Make sure the brake hoses are routed prop erly ...
Page 271: ......
Page 273: ......
Page 287: ......
Page 325: ......
Page 339: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 341: ...8 14 CHARGING SYSTEM ...
Page 355: ...8 28 COOLING SYSTEM ...
Page 365: ...8 38 IMMOBILIZER SYSTEM ...
Page 366: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 368: ...8 41 ELECTRICAL COMPONENTS ...
Page 370: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 389: ......
Page 391: ......
Page 397: ...COLOR CODE ...
Page 398: ......
Page 399: ...YAMAHA MOTOR ITALIA S P A ...
Page 400: ...MT 03 2006 WIRING DIAGRAM ...