5-56
STARTER CLUTCH AND A.C. MAGNETO
2. Apply:
• Yamaha bond No. 1215 “1” (into the slits)
Yamaha bond No. 1215
90890-85505
3. Install:
• Starter clutch “1” (to A.C. magneto rotor)
• Starter clutch bolts
1
Starter clutch bolts
30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE
®
4. Install:
• Woodruff key
• A.C. magneto rotor
• Washer
• A.C. magneto rotor nut
NOTE:
• Clean the tapered portion of the crankshaft
and the A.C. magneto rotor hub.
• When installing the A.C. magneto rotor, make
sure the woodruff key is properly seated in the
keyway of the crankshaft.
• Lubricate crankshaft end threads with engine
oil.
5. Tighten:
• A.C. magneto rotor nut “1”
A.C. magneto rotor nut
80 Nm (8.0 m·kg, 58 ft·lb)
NOTE:
• While holding the A.C. magneto rotor “2” with
the sheave holder “3”, tighten the A.C. mag-
neto rotor nut.
• Do not allow the sheave holder to touch the
projection “a” on the A.C. magneto rotor.
Sheave holder
90890-01701
6. Install:
• Gasket
• A.C. magneto cover
1
2
a
3
NOTE:
Tighten the A.C. magneto cover bolts in stages,
using a crisscross pattern.
7. Install:
• Neutral switch lead “1”
NOTE:
Route the neutral switch lead so that it is taut
and route it under the speed sensor lead “2” as
shown.
a. 5 mm or more
A.C. magneto cover bolts
10 Nm (1.0 m·kg, 7.2 ft·lb)
LOCTITE
®
Summary of Contents for MT-03
Page 7: ......
Page 9: ......
Page 25: ......
Page 53: ...2 28 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 8 9 5 10 11 A B C ...
Page 56: ...2 31 LUBRICATION CHART Pressure feed Splashed scavenge ...
Page 57: ...2 32 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS A A 1 3 2 2 4 A A A A ...
Page 59: ...2 34 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 35 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 36 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 38 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 40 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 42 CABLE ROUTING ...
Page 69: ...2 44 CABLE ROUTING ...
Page 71: ...2 46 CABLE ROUTING ...
Page 73: ...2 48 CABLE ROUTING ...
Page 75: ...2 50 CABLE ROUTING ...
Page 77: ...2 52 CABLE ROUTING ...
Page 79: ...2 54 CABLE ROUTING ...
Page 81: ...2 56 CABLE ROUTING ...
Page 83: ...2 58 CABLE ROUTING ...
Page 85: ...2 60 CABLE ROUTING ...
Page 87: ......
Page 121: ......
Page 177: ...4 54 FRONT FORK WARNING Make sure the brake hoses are routed prop erly ...
Page 271: ......
Page 273: ......
Page 287: ......
Page 325: ......
Page 339: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 341: ...8 14 CHARGING SYSTEM ...
Page 355: ...8 28 COOLING SYSTEM ...
Page 365: ...8 38 IMMOBILIZER SYSTEM ...
Page 366: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 368: ...8 41 ELECTRICAL COMPONENTS ...
Page 370: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 389: ......
Page 391: ......
Page 397: ...COLOR CODE ...
Page 398: ......
Page 399: ...YAMAHA MOTOR ITALIA S P A ...
Page 400: ...MT 03 2006 WIRING DIAGRAM ...