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PERIODIC MAINTENANCE AND ADJUSTMENT

6-11

6

EAUT1562

Final transmission oil

The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.

1. Start the engine, warm it up by rid-

ing the scooter for several min-
utes, and then stop the engine.

2. Place the scooter on the center-

stand.

3. Place an oil pan under the final

transmission case to collect the
used oil.

4. Remove the oil filler bolt and drain

bolt to drain the oil from the final
transmission case.

5. Install the final transmission oil

drain bolt, and then tighten it to
the specified torque.

6. Refill with the specified amount of

the recommended final transmis-
sion oil, and then install the oil filler
bolt and tighten it to the specified
torque. 

WARNING! Make sure

that no forei

g

n material enters

the final transmission case.
Make sure that no oil 

g

ets on

the tire or wheel.

 [EWA11312]

7. Check the final transmission case

for oil leakage. If oil is leaking,
check for the cause.

1. Final transmission oil filler bolt
2. Final transmission oil drain bolt

Ti

g

htenin

g

 torque:

Final transmission oil drain bolt:

13 Nm (1.3 m·kgf, 9.4 ft·lbf)

Ti

g

htenin

g

 torque:

Final transmission oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

Recommen

d

e

d

 final transmission 

oil:

See page 8-1.

Oil quantity:

0.10 L (0.11 US qt, 0.09 Imp.qt)

U2ACE4E0.book  Page 11  Friday, July 5, 2013  2:03 PM

Summary of Contents for NEO'S 4 YN50FU

Page 1: ...PANTONE285C YN50FU OWNER S MANUAL 2AC F8199 E4 Read this manual carefully before operating this vehicle English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2ACE4E0 book Page 1 Friday July 5 2013 2 03 PM ...

Page 3: ...jury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ren...

Page 4: ...tential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING...

Page 5: ...NER S MANUAL 2013 by MBK INDUSTRIE 1st edition June 2013 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France U2ACE4E0 book Page 2 Friday July 5 2013 2 03 PM ...

Page 6: ...ng and installing the cowling and panel 6 6 Checking the spark plug 6 7 Engine oil and oil strainer 6 8 Final transmission oil 6 11 Coolant 6 12 Replacing the air filter element and cleaning the check hose 6 13 Checking the throttle grip free play 6 14 Valve clearance 6 14 Tires 6 14 Cast wheels 6 16 Checking the front brake lever free play 6 17 Adjusting the rear brake lever free play 6 17 Checki...

Page 7: ...ting 6 29 Troubleshooting charts 6 30 SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 U2ACE4E0 book Page 2 Friday July 5 2013 2 03 PM ...

Page 8: ...cks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger TIP Although this scooter is designed to carry a passenger always comply with the local regula...

Page 9: ...to main tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suit...

Page 10: ...bility of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit O...

Page 11: ...idelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or refl...

Page 12: ...reak Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard...

Page 13: ...htly colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 U2ACE4E0 book Page 6 Friday July 5 2013 2 03 PM ...

Page 14: ...smission oil filler cap page 6 11 3 Brake lever free play adjusting nut 4 Final transmission oil drain bolt page 6 11 5 Kickstarter page 3 11 6 Air filter element page 6 13 7 Engine oil drain bolt page 6 8 8 Front brake pads page 6 18 U2ACE4E0 book Page 1 Friday July 5 2013 2 03 PM ...

Page 15: ...3 Seat page 3 11 4 Battery page 6 23 5 Fuses page 6 24 6 Coolant reservoir cap page 6 12 7 Luggage hook page 3 13 8 Main switch steering lock page 3 1 9 Coolant reservoir page 6 12 10 Engine oil dipstick page 6 8 11 Centerstand page 6 21 U2ACE4E0 book Page 2 Friday July 5 2013 2 03 PM ...

Page 16: ...struments 1 Rear brake lever page 3 7 2 Left handlebar switches page 3 6 3 Multi function display page 3 3 4 Right handlebar switch page 3 6 5 Throttle grip page 6 14 6 Front brake lever page 3 7 U2ACE4E0 book Page 3 Friday July 5 2013 2 03 PM ...

Page 17: ... au tomatically when the engine is started EAU47792 off All electrical systems are off The key can be removed WARNING EWA15351 Never turn the key to or while the vehicle is moving Other wise the electrical systems will be switched off which may result in loss of control or an accident EAUM3120 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steeri...

Page 18: ...of the warning light can be checked by turning the key to The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to or if the warning light remains on have a Yamaha dealer check the electrical circuit EAUM2782 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop ...

Page 19: ...a dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to or if the warning light remains on have a Yamaha dealer check the electrical circuit EAUM3130 Multi function display TIP The multi functi...

Page 20: ...diagnosis device TIP Be sure to turn the key to be fore using the RESET SELECT button For the U K only To switch the speedometer and odometer trip meter displays between kilome ters and miles when the main switch is turned to press the RESET SELECT button for at least eight seconds To set the clock 1 Select the odometer and push the RESET SELECT button for at least three seconds 2 When the hour di...

Page 21: ...st three sec onds If you do not reset the fuel re serve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi TIP The display cannot be changed back to TRIP F after pushing the RE SET SELECT button Oil change indicator OIL CHANGE This indicator comes on at the initial 1000 km 600 mi then at 3000 km 1800 mi and ev...

Page 22: ...th a self di agnosis device for the fuel electrical circuit If a problem is detected in the fuel elec trical circuit all LCD segments of the fuel gauge and the fuel level warning indicator will flash alternately If this oc curs have a Yamaha dealer check the vehicle EAU1234F Handlebar switches Left Right 1 Dimmer switch 2 Turn signal switch 3 Horn switch 1 Start switch U2ACE4E0 book Page 6 Friday ...

Page 23: ...t brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip This model is equipped with a unified brake system As this system is mechanical addi tional free play can be felt in the front brake lever when the rear brake lever is being applied See Rear brake lever for detailed information on the unified brake sys...

Page 24: ... applied alone EAU13193 Fuel tank cap To remove the fuel tank cap 1 Open the seat See page 3 11 2 Turn the fuel tank cap counter clockwise and pull it off To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clock wise 2 Close the seat WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Fuel ta...

Page 25: ...teriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash wit...

Page 26: ...ose for cracks or damage and replace it if necessary Make sure that the fuel tank over flow hose is not blocked and clean it if necessary EAU13434 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or...

Page 27: ... the kick starter lever move it down lightly with your foot until the gears engage and then push it down smoothly but force fully EAU13933 Seat To open the seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN TIP Do not push inward when turning the key 3 Fold the seat up 1 Kickstarter lever 1 Open U2ACE4E0 book Page 11 Friday ...

Page 28: ...he storage compartment accumulates heat when ex posed to the sun and or the en gine heat do not store anything susceptible to heat consum ables or flammable items inside it To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any a...

Page 29: ...er unat tended with the seat open EAUT1073 Luggage hook WARNING EWAT1032 Do not exceed the load limit of 3 kg 7 lb for the luggage hook Do not exceed the maximum load of 163 kg 359 lb for the ve hicle 1 Luggage hook U2ACE4E0 book Page 13 Friday July 5 2013 2 03 PM ...

Page 30: ...owing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 3 9 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 8 Final transmission oil Check vehicle for oil leakage 6 11 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check...

Page 31: ...20 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 14 6 16 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 20 Centerstand Make sure that operation is smooth Lubricate pivot if necessary 6 21 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if nece...

Page 32: ...rank when pushing the start switch EAUM3161 Starting a cold engine NOTICE ECA10251 See page 5 4 for engine break in in structions prior to operating the ve hicle for the first time 1 Turn the key to NOTICE ECAT1071 The engine trouble warning light and coolant temperature warning light should come on for a few seconds then go off If these warning lights do not go off have a Yamaha dealer check thei...

Page 33: ...ter off the center stand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16782 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in di ...

Page 34: ...difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure Front Rear EAU16821 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the follow ing tips to reduce fuel consumption Avoid high engine speeds during a...

Page 35: ...1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle NOTICE After 1000 km 600 mi of operation be sure to change the engine oil and final transmission oil and to clean the oil strainer ECA16502 1000 km 600 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10271 If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the ...

Page 36: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers ...

Page 37: ... nical skills EAU46921 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check and adjust valve clearance when engine is cold 4 Fuel...

Page 38: ...operly routed 4 Front brake Check operation fluid level and vehicle for fluid leakage Adjust brake lever free play Replace brake pads Whenever worn to the limit 5 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 6 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Replace Every 2...

Page 39: ...peration Lubricate 16 Front fork Check operation and for oil leak age 17 Shock absorber as sembly Check operation and shock ab sorber for oil leakage 18 Engine oil Change See page 3 2 2000 km 1200 mi after the initial 1000 km 600 mi and every 3000 km 1800 mi thereafter Check oil level and vehicle for oil leakage Every 3000 km 1800 mi 19 Engine oil strainer Clean Every 6000 km 3500 mi 20 Cooling sy...

Page 40: ...ission oil Check vehicle for oil leakage Change 22 V belt Replace Every 10000 km 6000 mi 23 Front and rear brake switches Check operation 24 Moving parts and cables Lubricate 25 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 26 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODO...

Page 41: ...owling 1 Remove the screws and then pull the cowling off as shown 2 Disconnect the headlight coupler and the auxiliary light lead coupler To install the cowling 1 Connect the headlight coupler and the auxiliary light lead coupler 2 Place the cowling in the original position and then install the screws EAU19282 Panel A To remove the panel Remove the screw and then pull the panel off as shown 1 Cowl...

Page 42: ...ndition of the engine To remove the spark plug 1 Remove panel A See page 6 6 2 Remove the spark plug cap 3 Remove the spark plug as shown with a spark plug wrench available at a Yamaha dealer To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug s...

Page 43: ...r tight However the spark plug should be tightened to the specified torque as soon as possible 4 Install the spark plug cap 5 Install the panel EAUM3170 Engine oil and oil strainer The engine oil level should be checked before each ride In addition the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine o...

Page 44: ...it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and the engine oil drain bolts A and B to drain the oil from the crankcase NOTICE When re moving the engine oil drain bolt B the O ring compression spring and oil strainer will fall out Take care not to lose these parts ECAT1022 4 Clean the oil strainer with solvent and then check it for damage an...

Page 45: ...leaking immediately turn the engine off and check for the cause 10 Turn the engine off and then check the oil level and correct it if necessary To reset the oil change indicator TIP The oil change indicator can only be re set when OIL CHANGE appears in the multi function display 1 While the key is turned to hold the button pushed more than eight seconds 2 Release the button and the oil change indi...

Page 46: ...l transmission case 5 Install the final transmission oil drain bolt and then tighten it to the specified torque 6 Refill with the specified amount of the recommended final transmis sion oil and then install the oil filler bolt and tighten it to the specified torque WARNING Make sure that no foreign material enters the final transmission case Make sure that no oil gets on the tire or wheel EWA11312...

Page 47: ...oir cap 4 Add coolant or distilled water to raise the coolant to the maximum level mark install the coolant res ervoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the ra diator cap when the engine is hot EWA15162 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If wat...

Page 48: ...cked and cleaned if neces sary To replace the air filter element 1 Remove the air filter case cover by removing the screws 2 Pull the air filter element out 3 Insert a new air filter element into the air filter case as shown NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated with out the air filter element in stalled otherwise...

Page 49: ... occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU33605 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace the...

Page 50: ...pection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha dealer replace the tire immediately TIP The tire tread depth limits may differ from country to country Always com ply with the local regulations Tire air pressure measured on cold tires 0 90 kg 0 198 lb...

Page 51: ...y professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age...

Page 52: ... repaired by a Yamaha dealer EAU22171 Adjusting the rear brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut...

Page 53: ...to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit mark have a Yamaha dealer replace the brake shoes as a set EAU32346 Checking the brake fluid level Before riding check that the brake fluid is above th...

Page 54: ...may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brak...

Page 55: ...he throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAUS1981 Lubricating the front and rear brake levers Front brake lever The pivoting points of the front brake lever must be lubricated at the intervals specified in the periodic m...

Page 56: ...t fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle...

Page 57: ...stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the p...

Page 58: ...d distilled water to raise it to the maximum level mark NOTICE Use only distilled water as tap water contains minerals that are harmful to the battery ECA10612 WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact admi...

Page 59: ...on nected to the battery terminals and that the breather hose is properly routed in good condi tion and not obstructed NOTICE If the breather hose is posi tioned in such a way that the frame is exposed to electrolyte or gas expelled from the bat tery the frame could suffer structural and external damag es ECA10602 NOTICE ECAM1120 Always keep the battery charged Storing a discharged battery can cau...

Page 60: ...h the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a head...

Page 61: ...f necessary EAUT1264 Replacing a front turn signal light bulb NOTICE ECA10671 It is advisable to have a Yamaha dealer perform this job 1 Place the scooter on the center stand 2 Remove cowling A See page 6 6 3 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 4 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 1 Cowling 2 Headli...

Page 62: ...il brake light bulb 1 Remove the lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10682 1 Screw 2 Tail brake light lens 1 Tail brake light ...

Page 63: ...lb burns out re place it as follows 1 Place the vehicle on the center stand 2 Remove cowling A See page 6 6 3 Remove the auxiliary light bulb socket together with the bulb by pulling it out 4 Remove the burnt out bulb by pulling it out 5 Insert a new bulb into the socket 6 Install the socket together with the bulb by pushing it in 7 Install the cowling 1 Auxiliary light bulb socket 1 Auxiliary lig...

Page 64: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 65: ...hicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet The engine does not start Check the igni...

Page 66: ...ped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for l...

Page 67: ...muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt a...

Page 68: ...inse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the...

Page 69: ...or covering it WARNING EWA10943 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before operating the scooter test its braking performance and cornering behavior NOTICE EC...

Page 70: ...k plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec ...

Page 71: ...E 10W 30 type SE motor oil Quantity 0 10 L 0 11 US qt 0 09 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radiator capacity including all routes 0 52 L 0 55 US qt 0 46 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 5 4 L 1 43 US gal 1...

Page 72: ... Front 175 kPa 1 75 kgf cm 25 psi Rear 225 kPa 2 25 kgf cm 33 psi Front wheel Wheel type Cast wheel Rim size 12 x MT3 50 Rear wheel Wheel type Cast wheel Rim size 12 x MT3 50 Front brake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spri...

Page 73: ...12 V 5 0 W 1 CHE License plate light 12 V 5 0 W 1 CYP IRL CHE Meter lighting LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 15 0 A U2ACE4E0 book Page 3 Friday July 5 2013 2 03 PM ...

Page 74: ...tification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26491 Model label The model label is affixed to the bot tom of the seat See page 3 11 Re cord the information on this label in the space provided This information will be need...

Page 75: ... 6 25 High beam indicator light 3 2 Horn switch 3 7 I Identification numbers 9 1 Indicator lights and warning lights 3 2 K Kickstarter 3 11 L License plate light 6 28 Luggage hook 3 13 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 3 Maintenance emission control system 6 2 Matte color caution 7 1 Model label 9 1 Multi function display 3 3 P Parking 5 4 Part locations 2 1 R ...

Page 76: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 77: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 78: ...PRINTED IN FRANCE 2013 07 E PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin Original instructions ...

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