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PERIODIC MAINTENANCE AND MINOR REPAIR

6-16

6

WARNING

EWA10510

Proper loading of your vehicle is im-
portant for several characteristics of
your vehicle, such as handling,
braking, performance and safety. Do
not carry loosely packed items that

can shift. Securely pack your heavi-
est items close to the center of the
vehicle, and distribute the weight
evenly from side to side. Properly
adjust the suspension for your load,
and check the condition and pres-
sure of your tires. NEVER OVER-
LOAD YOUR VEHICLE. Make sure
that the total weight of the cargo, rid-
er, passenger, and accessories
(cowling, saddlebags, etc. if ap-
proved for this model) does not ex-
ceed the maximum load of the
vehicle. Operation of an overloaded
vehicle could cause tire damage, an
accident, or even injury.

Tire inspection

Always check the tires before operating
the motorcycle. If a tire tread shows
crosswise lines (minimum tread depth),
if the tire has a nail or glass fragments
in it, or if the sidewall is cracked, con-
tact a Yamaha dealer immediately and
have the tire replaced.

Tire air pressure (measured on cold 
tires):

0–90 kg (0–198 lb):

Front:

XVS11X 200 kPa (29 psi) (2.00 
kgf/cm²)
XVS11XC 200 kPa (29 psi) 
(2.00 kgf/cm²)

Rear:

XVS11X 225 kPa (33 psi) (2.25 
kgf/cm²)
XVS11XC 225 kPa (33 psi) 
(2.25 kgf/cm²)

XVS11X 90–200 kg (198–441 lb)
XVS11XC 90–197 kg (198–434 lb):

Front:

225 kPa (33 psi) (2.25 kgf/cm²)

Rear:

250 kPa (36 psi) (2.50 kgf/cm²)

Maximum load*:

XVS11X 200 kg (441 lb)
XVS11XC 197 kg (434 lb)

* Total weight of rider, passenger, car-

go and accessories

1. Tire sidewall
2. Tire wear indicator

3. Tire tread depth

Minimum tire tread depth (front and 
rear):

1.0 mm (0.04 in)

U3B812E0.book  Page 16  Tuesday, May 15, 2007  2:52 PM

Summary of Contents for Star XVS11X

Page 1: ...3B8 28199 12 XVS11X C XVS11AWX C XVS11ATX C OWNER S MANUAL LIT 11626 21 28...

Page 2: ...EAU10041 U3B812E0 book Page 1 Tuesday May 15 2007 2 52 PM...

Page 3: ...this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply w...

Page 4: ...consult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPER...

Page 5: ...TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specification...

Page 6: ...Motor Corporation U S A 1st edition May 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in...

Page 7: ...TENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and ins...

Page 8: ...light bulb or the tail brake light bulb 6 34 Supporting the motorcycle 6 35 Troubleshooting 6 35 Troubleshooting chart 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7...

Page 9: ...nts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a br...

Page 10: ...ce shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in pre...

Page 11: ...ries Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorc...

Page 12: ...off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcy...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U3B812E0 book Page 5 Tuesday May 15 2007 2 52 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 3 XVS11X 3 XVS11AWX XVS11ATX 4 California only 2 1 U3B812E0 book Page 6 Tuesday May 15 2007 2 52 PM...

Page 15: ...sorber assembly spring preload adjusting ring page 3 14 5 Helmet holder page 3 12 6 Rear turn signal light page 6 34 7 Tail brake light page 6 34 8 Storage compartment page 3 13 9 Owner s tool kit pag...

Page 16: ...er assembly spring preload adjusting ring page 3 14 5 Helmet holder page 3 12 6 Rear turn signal light page 6 34 7 Tail brake light page 6 34 8 Storage compartment page 3 13 9 Owner s tool kit page 6...

Page 17: ...6 30 3 Main fuse page 6 31 4 Fuel tank page 3 6 5 Front turn signal position lights page 6 34 6 Main switch steering lock page 3 1 7 Air filter element page 6 13 8 Rear brake light switch page 6 23 9...

Page 18: ...3 Main fuse page 6 31 4 Fuel tank page 3 6 5 Front turn signal position lights page 6 34 6 Main switch steering lock page 3 1 7 Air filter element page 6 13 8 Rear brake light switch page 6 23 9 Brak...

Page 19: ...er page 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 9 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 6 6 Right handlebar switches page 3 3 7 Throttle grip page 6 15 8 Brake...

Page 20: ...LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and...

Page 21: ...a few seconds then go off have a Yamaha dealer check the electrical cir cuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleratio...

Page 22: ...sh the TRIP button again and hold it down for at least one second The trip meter can be used to estimate the dis tance that can be traveled with a full tank of fuel This information will enable you to...

Page 23: ...ot self cancel while you are stopped at an intersec tion EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this swi...

Page 24: ...TX The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motor...

Page 25: ...all the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remov...

Page 26: ...engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of...

Page 27: ...azards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing...

Page 28: ...n b to turn off the starter choke CAUTION ECA10990 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter cho...

Page 29: ...ont of the rider seat into the seat hold ers as shown and then place the seat in the original position 2 Install the passenger seat holder and bolts 3 Install the passenger seat NOTE Make sure that th...

Page 30: ...the washer and nut and then tighten the nut to the specified torque Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rid...

Page 31: ...er insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING EWA10160 Never ride with a helmet attached to...

Page 32: ...n it clockwise 2 Pull the storage compartment cov er out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwi...

Page 33: ...the fastener out 3 Pull the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener XVS11X XVS11AWX XVS11ATX 5 To increase the spring preload and thereby harden the...

Page 34: ...rop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result fro...

Page 35: ...ehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circu...

Page 36: ...in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the r...

Page 37: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most relia...

Page 38: ...quences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is use...

Page 39: ...r free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for lea...

Page 40: ...t operation is smooth Lubricate pedal pivoting points if necessary 6 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 27 Sidestand Make sure...

Page 41: ...led and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 17 Never ride with the...

Page 42: ...130 For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm whe...

Page 43: ...on Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and acce...

Page 44: ...more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not pu...

Page 45: ...diately have a Yamaha dealer check the vehicle EAU17180 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the eng...

Page 46: ...TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SER...

Page 47: ...ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U3B...

Page 48: ...Replace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust val...

Page 49: ...ation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace bra...

Page 50: ...if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply silicone grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease all purpose...

Page 51: ...l filter ele ment Replace 24 Final gear oil Check oil level and for oil leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Front a...

Page 52: ...s and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and...

Page 53: ...then install the bolt EAU19552 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the sp...

Page 54: ...cessary To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating...

Page 55: ...ht posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several min...

Page 56: ...enters the crankcase 6 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After...

Page 57: ...in the final gear case NOTE The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the co...

Page 58: ...frequently if you are riding in un usually wet or dusty areas 1 Remove the air filter case cover by removing the screws 2 Pull the air filter element out 3 Lightly tap the air filter element to remov...

Page 59: ...require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha dealer who has the necessary profes sional knowledge and experience EAU21311 Checking the engine i...

Page 60: ...fied in the periodic maintenance and lubrication chart EAU32520 Tires XVS11X To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the spec...

Page 61: ...use tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or gl...

Page 62: ...Tire information This motorcycle is equipped with spoke wheels and tube tires WARNING EWA10460 The front and rear tires should be of the same make and de sign otherwise the handling characteristics o...

Page 63: ...and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE Make sure that the tota...

Page 64: ...ion This motorcycle is equipped with cast wheels and tubeless tires WARNING EWA10460 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehic...

Page 65: ...X XVS11ATX To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage...

Page 66: ...Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved acc...

Page 67: ...ever free play turn the adjusting bolt in direction b 3 Tighten the locknut NOTE If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Ya...

Page 68: ...ating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22270 Adjusting the rear brake light switch The rear bra...

Page 69: ...g to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disappeared have a Yamaha dealer...

Page 70: ...water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces...

Page 71: ...nce with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should...

Page 72: ...each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and down smoothly have a Yamaha dealer check...

Page 73: ...be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of...

Page 74: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Sec...

Page 75: ...cell seals as this would permanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin...

Page 76: ...ds are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery...

Page 77: ...e a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 6 Turn the key to ON and turn on the electrical circuit in questio...

Page 78: ...he screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fo...

Page 79: ...ary EAU24281 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws XVS11X XVS11AWX XVS11ATX 2 Remove the defective bulb by pushing it in and turning...

Page 80: ...ng a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25850 Troublesho...

Page 81: ...ition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yama...

Page 82: ...fler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in sta...

Page 83: ...area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely co...

Page 84: ...itable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26230 Storage Short term Always store y...

Page 85: ...the spark plugs and then install the spark plugs and the spark plug caps WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the eng...

Page 86: ...XVS11ATXC 3400 mm 133 9 in XVS11AWX 3400 mm 133 9 in XVS11AWXC 3400 mm 133 9 in XVS11X 3200 mm 126 0 in XVS11XC 3200 mm 126 0 in Weight With oil and fuel XVS11ATX 285 0 kg 628 lb XVS11ATXC 288 0 kg 6...

Page 87: ...1ATX 132 0 mm 5 20 in XVS11ATXC 132 0 mm 5 20 in XVS11AWX 132 0 mm 5 20 in XVS11AWXC 132 0 mm 5 20 in XVS11X 136 0 mm 5 35 in XVS11XC 136 0 mm 5 35 in Front tire Type XVS11ATX Tubeless XVS11ATXC Tubel...

Page 88: ...XVS11X 200 kPa 29 psi 2 00 kgf cm XVS11XC 200 kPa 29 psi 2 00 kgf cm Rear XVS11ATX 250 kPa 36 psi 2 50 kgf cm XVS11ATXC 250 kPa 36 psi 2 50 kgf cm XVS11AWX 250 kPa 36 psi 2 50 kgf cm XVS11AWXC 250 kPa...

Page 89: ...system AC magneto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 8 0 W 27 0 W 1 F...

Page 90: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Page 91: ...el is affixed to the frame under the rider seat See page 3 9 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Page 92: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yama...

Page 93: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed o...

Page 94: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 95: ...ORMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U3B812E0 book Page 6 Tuesday May 15...

Page 96: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Page 97: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty ca...

Page 98: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Page 99: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to hel...

Page 100: ...rning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 Luggage strap holders 3 16 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission contr...

Page 101: ...cator light 3 2 Turn signal light bulb or tail brake light bulb replacing 6 34 Turn signal switch 3 4 V Valve clearance 6 15 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited...

Page 102: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 103: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Page 104: ...PRINTED IN JAPAN 2007 05 1 8 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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