Yamaha SX210, Owner'S/Operator'S Manual

Page 1: ...18626 09 42 2011 YAMAHA MOTOR CORPORATION U S A Printed in U S A AR SX 210 OWNER S OPERATOR S MANUAL W A R N I N G Read this manual carefully before operating this boat AR SX 210 Owner s Operator s Ma...

Page 2: ...ating this boat This manual should stay with the boat if sold WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other re...

Page 3: ...TANT MANUAL INFORMATION In this manual information of particular importance is distinguished in the fol lowing ways This is the safety alert symbol It is used to alert you of potential personal injury...

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Page 5: ...2 FEATURES FUNCTIONS 1 SAFETY INFORMATION 3 OPERATION 4 MAINTENANCE CARE 5 TROUBLE RECOVERY 6 CONSUMER INFORMATION 1 color 1 color 4 colo AR210 SX210...

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Page 7: ...at 1 7 Required Equipment 1 8 Additional Equipment Recommendations 1 8 Cruising Limitations 1 9 Operational Requirements 1 10 Hazard Information 1 11 Boat Characteristics 1 11 Night Operation 1 12 Wat...

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Page 9: ...separate place in case your boat is stolen PRIMARY I D NUMBER The Primary I D number is stamped on a label attached to the inside of the engine compartment HULL IDENTIFICATION NUMBER H I N The H I N...

Page 10: ...label MANUFACTURED DATE LABEL Manufactured date label EMISSION CONTROL INFORMATION ENGINE FAMILY MFI THIS ENGINE CONFORMS TO U S EPA EXHAUST REGULATIONS FOR SI MARINE ENGINES REFER TO THE OWNER S MANU...

Page 11: ...SAFETY INFORMATION 1 3 IMPORTANT LABELS Read the following labels before operating this boat If you need any additional information contact a Yamaha dealer 1...

Page 12: ...SAFETY INFORMATION 1 4 If any of these labels is damaged or missing contact a Yamaha dealer for a replacement 1...

Page 13: ...or death Engine and generator exhaust contains odorless and colorless carbon monoxide gas Carbon monoxide will be around the back of the boat when engines or generators are running Move to fresh air i...

Page 14: ...FORMATION 1 6 F2K 1670 VONORE TN TENNESEE WATERCRAFT INC THIS BOAT COMPLIES WITH U S COAST GUARD SAFETY STANDARDS IN EFFECT ON THE DATE OF CERTIFICATION NATIONAL MARINE MANUFACTURERS ASSOCIATION OTHER...

Page 15: ...inforce the infor mation contained in these materials LIMITATIONS ON WHO MAY OPERATE THE BOAT Yamaha recommends a minimum operator age of 16 years old Adults must supervise use by minors Know the oper...

Page 16: ...e Rules of the Road for more information Navigation Lights Your boat is equipped with naviga tion lights for use between sunset and sunrise and during periods of reduced visibility such as fog Be sure...

Page 17: ...a toy Sharp turns or jumping waves or wakes can increase the risk of back spinal injury paraly sis facial injuries and broken legs ankles and other bones Do not jump waves or wakes Do not operate the...

Page 18: ...NEVER operate the boat after con suming alcohol or taking drugs For reasons of safety and proper care of the boat always perform the pre operation checks listed on page 3 4 before operating Passengers...

Page 19: ...ercraft and also watch for boats ski ropes or fishing lines Obey the Rules of the Road see page 1 14 and be sure to check behind you before making a turn HAZARD INFORMATION Never start the engine or l...

Page 20: ...maneu vering such as when docking Once the engine is idling shift to reverse and gradually increase engine speed Make sure that there are no obstacles or people behind you before shifting into reverse...

Page 21: ...udes thick tightly woven sturdy and snug fitting apparel such as denim but does not include span dex or similar fabrics like those used in bicycle shorts A second person should be on board as a spotte...

Page 22: ...t one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules deter mine which ves...

Page 23: ...d each other Meeting If you are meeting another power ves sel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an...

Page 24: ...to six seconds on the horn If another vessel is around the bend it too should sound the horn Even if no reply is heard however the vessel should still proceed around the bend with caution Fishing Ves...

Page 25: ...significance used for identification and location purposes Top Mark White Green Light Light OR Old New RB L RB L LIGHTED PREFERRED CHANNEL TO PORT BUOY No number Topmost band red preferred channel is...

Page 26: ...ide An easy way to remember the meaning of the colors is the phrase red right returning When navigating out of the harbor your position with respect to the buoys should be reversed red buoys should be...

Page 27: ...those states that recognize non proctored NASBLA approved courses ENJOY YOUR BOAT RESPONSIBLY You share the areas you enjoy when operating your boat with others and with nature So your enjoyment inclu...

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Page 29: ...ff Switch 2 6 Main Switches 2 6 Throttle Shift Levers 2 7 Fuel Tank Filler Cap 2 9 Gauges 2 9 Overheat Warning System 2 13 Switches 2 14 Swivel Seat Operation 2 16 Stereo System 2 16 Engine Hood 2 17...

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Page 31: ...res Flush Attachments Electrical Boxes Oil Tanks Oil Tank Cap Dipstick Mufflers Water Lock Spark Plugs Coils Air Filter Cases Engine Compartment Vent Outlets Engine Compartment Vent Inlets Fuel Tank F...

Page 32: ...2 2 2 FEATURES FUNCTIONS...

Page 33: ...Stern Light Storage Stern Light Socket Ski Tow Hook Jet Pump Clean out Access Panel Pump Clean out Interlock Switches Rear Boarding Step Accessory Pedestal Table Mounts Tilt Adjustable Steering Wheel...

Page 34: ...ion Gauge LCD Ignition Switch Keys Steering Wheel Tilt Adjustment Lever Switches and Breakers LOCATION OF MAIN COMPONENTS PORT STARBOARD Control Features Hull Drain Speedometer Pick up Steering Nozzle...

Page 35: ...you turn to the starboard right for example the stern of the boat will swing to the left Keep this in mind when navigating near a person in the water such as a down skier or an obstacle such as a doc...

Page 36: ...y The clip on the end of the engine shut off cord must be attached to the engine shut off switch for the engines to run The cord must be attached to a secure place on the operator s personal flota tio...

Page 37: ...e unstable which could result in loss of control and an accident Do not shift into Reverse while traveling at planing speeds Loss of control boat swamping or damage to the boat could occur A separate...

Page 38: ...re lifted all the way up All jet thrust is to the rear which moves the boat forward Neutral The jet pump gates are dropped down part way over the jet nozzles Some jet thrust is to the rear and some je...

Page 39: ...the two buttons on the face of the lens The left button is the M Mode button and the right button is the T Toggle button Warning System Warnings will display automatically in the LCD of the master gau...

Page 40: ...rameter on the line simply do nothing and the reverse video will disappear and the parameter will remain To change to the other line on the display press the M and T buttons simultaneously when either...

Page 41: ...ess the M button to decrease the alarm point and the T button to increase the alarm point Press the M and T buttons simul taneously to save and exit 6 Instrument Diagnostics Dealer ship use only 7 Set...

Page 42: ...edged by pressing the M but ton Once acknowledged the message will disappear and be replaced by an AL flashing in reverse video in a corner of the display Warning Definition Table WARNING LCD DISPLAY...

Page 43: ...utlet cooling water may not be circulating in the engine TIP If water cooling passages on the engines are dry it will take about 20 seconds for water to reach the pilot out lets after starting If wate...

Page 44: ...e stern light alone when anchored at night Put the switch in the middle posi tion to turn off all lights see page 3 9 Horn Pressing this switch activates the horn The horn can be used to signal other...

Page 45: ...y Outlet There is a 12VDC outlet with resettable circuit breaker located on the main switch panel NOTICE Do not use an automotive cigarette lighter or other accessories with a plug that gets hot becau...

Page 46: ...k into the fully front facing or side facing position There is also a friction lever to adjust how easily the seat rotates The driver must always be locked into the full front facing position before g...

Page 47: ...ront of the rear seat To open the engine hood lift the latch hook upward and lift the hood Hood Latch STORAGE COMPARTMENTS Your boat has convenient on board storage areas Bow Anchor Storage Under Fron...

Page 48: ...arry any flammable sub stances in the battery compartment or any heavy or metal items that can damage the battery or cause a short circuit Sparks or fire could result Pull up the seat cushions to acce...

Page 49: ...rubber latch to the metal tab on the front side of the door To open the doorway unlatch the door from the driver s side console and lock it into place on the port side storage compartment Windshield...

Page 50: ...the swim platform until it can drop down Before operating the boat return the ladder to its storage position WAKEBOARD TOWER AR210 MODEL Severe injury or death can result if you ignore any of the fol...

Page 51: ...middle remove the inboard side knobs from the bottom end of the tower supports on each side Rear Tower Support Inboard Knob Outer Knob Upper Knob 3 Remove the knobs from the upper end of the tower sup...

Page 52: ...tower supports for ward install them first if they were removed until the upper mounting hole on each side lines up with the hole in the tower 4 Install the upper knobs on both sides but leave them s...

Page 53: ...g to Know Your Boat 3 19 Learning to Operate Your Boat 3 19 Turning the Boat 3 20 Boating with Passengers 3 21 Boarding from the Water 3 22 Boarding from a Dock or Landing Jetty 3 22 Boarding from the...

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Page 55: ...dock All passengers must be out of the boat during refueling 3 Open the fuel tank filler cap and then slowly add fuel to the fuel tank Stop filling when the fuel just becomes visible in the bottom of...

Page 56: ...nently damaging the filter and reduc ing engine performance Follow the checking procedure carefully TIP Each engine has an oil tank system It is normal for the oil level to vary depending upon whethe...

Page 57: ...they have been run for 5 minutes or more at 7000 rpm or above and then at a trolling speed for 2 to 3 minutes If the boat is on the trailer run the engine with the flush attachment at an idle speed fo...

Page 58: ...e or cracks before launching ACCESS PORT CAPS Check for proper installation 3 6 JET WATER INTAKES Check that no debris is in the intakes before launching 3 7 FUEL SYSTEM Check fuel system for leaks 3...

Page 59: ...The jet nozzles should point to port left when the wheel is turned left There should not be free play between the steering wheel and the jet nozzles Throttle Shifters Move the control levers several t...

Page 60: ...cal type extinguisher with a capacity of two pounds or more If you choose to have two fire extin guishers the other fire extinguisher is to be mounted inside the compart ment under the rear passenger...

Page 61: ...arefully check the jet intakes under the boat for weeds debris or anything else that might restrict the intake of water If the intakes are clogged cavitation could occur reducing jet thrust and possib...

Page 62: ...e Pump Your boat is equipped with a drainage system that channels water that enters the boat from the storage compart ments to the bilge under the engine compartment When the bilge pump is turned on s...

Page 63: ...nutes and check the engine compartment bilge for gasoline vapors Do not start the engines if you can smell fuel vapors in the engine compartment or if there are any loose electrical connections Contac...

Page 64: ...tion of the starter switch Cooling Water Pilot Outlets Check that water comes out from the pilot outlets while engine is running in the water Refer to page 2 13 for correct operation of the device TIP...

Page 65: ...4 Attach the snap hooks to the strap eyes 5 The top should be snug and wrinkle free If the top is too loose or too tight adjust the front straps by slid ing the buckle up or down the strap as needed...

Page 66: ...a Cover simply store the Bimini top in the fully collapsed position and install the cover If a cover is not used wrap an elastic cord around the top and secure the ends to the ski tow hook to restrict...

Page 67: ...ab ric of the top to the rearmost tower tube Tower Tube Zipper Flaps 3 Pull the top forward Unclip the plas tic clips and pull the forward sup ports toward the bow Extend the supports to the long posi...

Page 68: ...rearmost tower tube 4 Roll the fabric around the frame Put on the storage cover and zip it into place 5 Secure the top to the tower using the straps provided Trailering with the Bimini Top The top mus...

Page 69: ...flotation device or your arm or leg before operating Failure to attach cord could result in a runaway boat if operator is ejected 1 Always make sure the boat is launched and used in waters that are f...

Page 70: ...starter motor will turn the engine over 3 Put the control levers in the Neutral position The starter motor will not operate unless the shift lever is in Neutral Turn the ignition key to Start When the...

Page 71: ...h the cooling water intake If single engine operation is unavoid able operate the boat at a no wake speed only STOPPING THE ENGINES To stop the engine return the throttle levers to the idle position t...

Page 72: ...learances This ensures proper performance and promotes longer component life 1 Launch the boat and start the engines see page 3 15 2 For the first 5 minutes run the engines at trolling speed For the 3...

Page 73: ...y and a more reliable boat Know and follow U S Coast Guard state and local laws when operating your boat Select a wide area to learn in where visibility is good and other boat traffic is light Keep th...

Page 74: ...determines how sharply you turn A More throttle produces high thrust so the boat will turn more sharply B Less throttle produces low thrust so the boat will turn more gradually C Pulling the levers ba...

Page 75: ...WATER Severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzles Do not board from the rear use swim platform or swim behind boat if engi...

Page 76: ...board at a time by stepping into the boat Never jump in Avoid stepping on slick gelcoat surfaces on the boat s gunwales especially if wet 2 Sit in one of the seats provided and put both feet on the de...

Page 77: ...as soon as the throttle levers are returned to idle but will coast for a distance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in...

Page 78: ...ove the stern of the boat away from the dock 2 When the stern is out a few feet release the bow mooring then steer in the direction you want the bow to move Open the throttle slightly and begin to mov...

Page 79: ...up the boat until you have let out line that is 4 to 6 times the depth of the water For example if you are anchoring in 10 feet of water let out 40 to 60 feet of line Secure the line 4 Pull on the lin...

Page 80: ...speed and choose the angle at which you cross the wake or swell Usually a slower speed and quartering the wake crossing at an angle will reduce the jolt Two other things you may notice The first is t...

Page 81: ...t or fresh and other local water conditions 1 After putting the boat on the trailer flush cooling system on each engine to prevent the cooling system from clogging up with salt sand or dirt Refer to p...

Page 82: ...ine compartment and bilge with dry rags Check the condition of the hull drain plug O ring and replace if necessary NOTICE Water can enter the boat if the drain plug O ring is damaged or missing Reinst...

Page 83: ...ailer hitch coupler Hitches are divided into class es that specify the gross trailer weight GTW and the maximum tongue weight Always use a hitch rated for the same or higher class Use a bolted on or w...

Page 84: ...aler designed specifically for your boat is highly recommended to help protect your boat during transport and storage During transportation use a boat cover to prevent any items from blowing out of th...

Page 85: ...boats first to notice any problems While every boater develops a preferred launch procedure here is a recommended general procedure 1 Perform the Pre Operation Checks shown on page 3 4 that can be pe...

Page 86: ...the bow stop NOTICE The winch line is not designed to pull the boat onto the trailer 4 Attach and tighten the winch line NOTICE The winch line should not be the only line securing the bow during trai...

Page 87: ...ple and all cargo from the boat Drain any excess water from the bilge using the bilge pump Be sure all people are standing clear then lift boat slowly and just far enough to verify that the boat is se...

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Page 89: ...ator s Manual and Tool Kit 4 6 Periodic Inspection Chart 4 7 Grease Points 4 8 Fuel System Inspection 4 10 Fuel System Cleaning 4 11 Engine Oil Filter 4 11 Air Filter 4 12 Steering Cable Inspection 4...

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Page 91: ...ill also help protect the fuel system TIP Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer or other qualified mechanic if the fuel...

Page 92: ...o the crankcase causing severe engine damage Do not run the engine for more than 15 seconds after the water supply has been turned off to avoid engine overheating 5 After stopping the engine remove th...

Page 93: ...riod check the specific gravity of the fluid at least once a month and recharge the battery if it gets too low CLEANING TIP Quality Yamaclean Yamashield and other Yamalube care products are available...

Page 94: ...cause falls and injury Be care ful not to apply too much wax on deck and gunwale stepping surfaces This will make them slippery 6 Wipe all vinyl and rubber compo nents such as the seats and engine com...

Page 95: ...A Coffee Tea Chocolate B Grease E B Ink C F D Ketchup A B Lipstick C B A Mustard A B C Mildew Wet Leaves C B A Motor Oil B Permanent Marker C F D Suntan Lotion A B Tar Asphalt E B May cause permanent...

Page 96: ...echanical skills tools and other equipment necessary to perform main tenance not covered by this Owner s Operator s manual OWNER S OPERATOR S MANUAL AND TOOL KIT It is advisable to always carry the Ow...

Page 97: ...r every use 4 1 Bilge strainer Cleaning Impeller Inspection Steering cable Inspection 4 12 Throttle cable Inspection Adjustment Reverse gate mechanism Inspection Sacrificial anode Checking Replace as...

Page 98: ...Grease Yamaha Grease A or an equiv alent Steering Cable Ball Joints and Inner Wire Grease the steering cable and shift cables ball joints at the steering noz zles Extend the steering cable and shift...

Page 99: ...ealer Fill the bearing housing with water resistant grease through the grease nipple After first service Every 100 hours or 6 months you may do this yourself Fill the grease slowly and carefully becau...

Page 100: ...r malfunctions If any problem is found consult a Yamaha dealer Checking points 1 Fuel tank leakage 2 Fuel hose joint leakage 3 Fuel hose cracks or other damage 4 Fuel filler clamps and hoses 5 Fuel ta...

Page 101: ...o much oil the air filter can become saturat ed with oil permanently damag ing the filter and reducing engine performance If oil is leaking or the oil pressure warning indicator comes on when the engi...

Page 102: ...Replace the filter every 2 years or every 200 hours whichever comes first or if it becomes contaminated with dirt or oil 5 Reinstall the air filter then lift the locking tab and install the case cap t...

Page 103: ...n over the nozzles to the stops If the controls do not operate smooth ly or correctly ask your authorized Yamaha Boat dealer for service REVERSE GATE MECHANISM INSPECTION 1 Remove the engine stop swit...

Page 104: ...sary can result in perma nent damage to the jet pump out lets and other metal components on the boat Never paint the anodes A coating of any kind will prevent the anode from functioning exposing other...

Page 105: ...de Remove the battery from the boat before adding distilled water or recharging WARNING 4 15 MAINTENANCE CARE 4 FUSE REPLACEMENT The fuse is in the ignition coil holder To replace the fuse unscrew the...

Page 106: ...de ion ized water suitable to use in batteries NOTICE Normal tap water contains minerals which are harmful to a bat tery therefore refill only with dis tilled water Recharging When charging the batte...

Page 107: ...y Lead Black BATTERY REMOVAL Disconnect battery leads before removing the battery Disconnect the negative lead first BATTERY INSTALLATION Connect the red lead and accessory red lead to the positive te...

Page 108: ...n ratio 11 4 1 Lubrication system Dry sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug NGK CR9EB Spark plug gap mm in 0 7 0 8 mm 0 028 0 031 Recommended...

Page 109: ...o 11 4 1 Lubrication system Dry sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug NGK CR9EB Spark plug gap mm in 0 7 0 8 mm 0 028 0 031 Recommended batte...

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Page 111: ...5 TROUBLE RECOVERY TROUBLESHOOTING 5 1 Troubleshooting Chart 5 1 EMERGENCY PROCEDURES 5 3 Towing the Boat 5 3 Running on One Engine 5 3 Jump Starting 5 4 Jet Pump Clean Out Procedure 5 5 5 TROUBLE RE...

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Page 113: ...un down Recharge 4 16 Poor terminal connections Tighten as required 4 16 Jet pump cleanout hatch Not latched Latch securely 5 5 Starter component Faulty Have serviced at Yamaha dealer Shift lever Not...

Page 114: ...dealer Cracked torn or damaged Have serviced at Yamaha dealer Engine won t run over 3 000 rpm Engine overheat Jet intake clogged Clean 5 5 Cooling system clogged Clean 4 1 Boat speed too slow or loses...

Page 115: ...keep speed to a minimum and avoid traffic or obstacles which could be a hazard to the driver on the boat The operator of the towing boat must keep speed to a minimum and avoid traffic or obstacles wh...

Page 116: ...f the booster battery with the positive jumper cable 2 Connect one end of the negative jumper cable to the negative terminal of the booster battery 3 Connect the other end of the nega tive cable to an...

Page 117: ...ed with weeds or debris follow this cleanout procedure 1 Turn off and remove ignition keys remove lanyard and wait for all movement to stop 2 Lift the hatch on the rear platform 3 Check that the retai...

Page 118: ...ap could be forced out by water pressure during operation Be sure the caps are locked securely in place Otherwise the cap could be forced out of the access ports by water pressure causing loss of perf...

Page 119: ...Chapter 6 CONSUMER INFORMATION INDEX LIMITED WARRANTY 6 1 YAMAHA EXTENDED SERVICE Y E S 6 4 BOATING TERMS 6 5 SAMPLE FLOAT PLAN 6 6 INDEX 6 7...

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Page 121: ...dealer will free of charge repair or replace at Yamaha s option any parts adjudged defective by Yamaha due to faulty workmanship or material from the factory All parts replaced under warranty will bec...

Page 122: ...Corporation USA within ten 10 days of the transfer YAMAHA MOTOR CORPORATION USA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PA...

Page 123: ...rized Yamaha Boat dealer for the policy to remain effective CUSTOMER SERVICE If your boat requires warranty service you must take it to any authorized Yamaha Boat dealer within the United States Be su...

Page 124: ...Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any rea sonable expenses you incur because your Yamaha needs covered service replace...

Page 125: ...tor accidentally leaves the helm PFD A Personal Flotation Device also known as life jacket Planing Traveling at a speed fast enough so the boat has leveled out and is skimming on top of the water Ther...

Page 126: ...TOR ADDRESS EMERGENCY PHONE PASSENGER 1 ADDRESS EMERGENCY PHONE PASSENGER 2 ADDRESS EMERGENCY PHONE PASSENGER 3 ADDRESS EMERGENCY PHONE PASSENGER 4 ADDRESS EMERGENCY PHONE DEPARTURE INFORMATION POINT...

Page 127: ...de 1 11 3 21 Caution labels 1 3 1 4 1 5 1 6 Change of address warranty 6 3 Checks Access port caps 3 6 5 5 Battery condition 3 7 4 3 4 15 Bilge 3 8 Cooling water pilot outlets 3 10 Engine compartment...

Page 128: ...ngine with oil 4 2 Fuel and engine oil 3 1 3 2 Fuel conditioner and stabilizer 4 1 Fuel level gauge 2 10 Fuel requirements 3 1 Fuel system inspection 4 10 Fuel system cleaning 4 11 Fuel tank capacity...

Page 129: ...other vessel Rules of the Road 1 16 P Q Passengers 1 10 3 20 Period of warranty 6 1 Periodic inspection chart 4 7 Personal Flotation Devices 1 8 1 10 1 13 3 19 Post operation checks 3 27 Pre operation...

Page 130: ...3 Throttle levers 2 7 3 5 Thrust used for turning 1 11 3 20 Tilt adjustment steering 2 5 Tool kit 1 8 4 5 Tow rope length 5 3 Towing the boat 5 3 Trailering 3 28 Trolling speed 3 20 6 9 Troubleshootin...

Page 131: ...18626 09 42 2011 YAMAHA MOTOR CORPORATION U S A Printed in U S A AR SX 210 OWNER S OPERATOR S MANUAL W A R N I N G Read this manual carefully before operating this boat AR SX 210 Owner s Operator s Ma...