Yamaha TDM900, Parts Catalog

Page 1: ...TDM900 5PS1 EUROPE TDM900P 5PS2 OCEANIA 1A5PS 300E2 ...

Page 2: ...P PARTS CATALOGUE E2002 by Yamaha Motor Co Ltd 1st Edition Apr 2002 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ...

Page 3: ...A4 ...

Page 4: ...which are to be supplied in an assembly are listed with a dot in front of the part name as shown below EXAMPLE CARBURETOR ASSY JET PILOT NOZZLE MAIN 4 Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit EXAMPLE PART NO DESCRIPTION Q TY REMARKS 2F5 83310 60 FRONT FLASHER LIGHT ASSY 2 115 83311 60 BULB 6V 1...

Page 5: ...xxx xxx x a b c 4TW1 010 A 3 Model Label Affixing Location 4 Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No Country destination Model Code Production Code No Country destination 020 BELGIUM 021 BELGIUM 050 ENGLAND 051 ENGLAND 5PS1 060 GREECE 5PS1 070 ITALY 080 HOLLAND 081 HOLLAND 090 NORWAY 100 SOUTH AFRICA 5PS2 010 AUSTRALIA 5 Colouring Infor...

Page 6: ... SHAFT D2 CHASSIS FRAME D3 FENDER D4 SIDE COVER D7 REAR ARM D8 REAR SUSPENSION D10 STEERING D11 FRONT FORK D12 FUEL TANK D14 SEAT E2 FRONT WHEEL E3 FRONT BRAKE CALIPER E4 REAR WHEEL E5 REAR BRAKE CALIPER E7 STEERING HANDLE CABLE E8 FRONT MASTER CYLINDER E9 STAND FOOTREST E10 REAR MASTER CYLINDER E12 COWLING 1 E14 GENERATOR F3 STARTING MOTOR F4 FLASHER LIGHT F5 METER F6 HEADLIGHT F7 TAILLIGHT F8 HA...

Page 7: ... SPARK ND X24EPR U9 2 2 UR 11 90201 103M4 WASHER PLATE 6 6 12 90179 10414 NUT 6 6 13 91317 06150 BOLT 2 2 14 95024 08012 BOLT FLANGE 1 1 15 90430 08119 GASKET 1 1 16 5PS 11181 00 GASKET CYLINDER HEAD 1 1 1 17 5PS 11190 00 COVER CYLINDER HEAD 1 1 1 18 5PS 11165 00 PLATE BREATHER 1 1 19 5PS 11169 00 GASKET BREATHER COVER 1 1 20 90149 05009 SCREW 3 3 21 5PS 14899 00 CAP CASE 1 1 22 5PS 1482K 00 PLATE...

Page 8: ...B3 FIG 1 CYLINDER HEAD 27 90109 06044 BOLT 1 1 28 90109 06045 BOLT 1 1 29 4KG 1111G 00 RUBBER MOUNT 1 8 8 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 9: ...G 2 CYLINDER 1 5PS 11311 00 CYLINDER 1 1 1 2 5PS 11351 00 GASKET CYLINDER 1 1 3 99530 14016 PIN DOWEL 2 2 4 90153 06029 SCREW HEXAGON 1 1 5 90430 06014 GASKET 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 10: ...STD 2 2 5 5PS 11633 00 PIN PISTON 2 2 6 93450 22146 CIRCLIP 4 4 7 5PS 11650 00 CONNECTING ROD ASSY 2 2 8 3LD 11654 00 BOLT CONNECTING ROD 2 2 9 90179 09379 NUT 2 2 10 3LD 11656 00 PLANE BEARING CONNECTING ROD 4 4 UR BLUE 3LD 11656 10 PLANE BEARING CONNECTING ROD 4 4 UR BLACK 3LD 11656 20 PLANE BEARING CONNECTING ROD 4 4 UR BROWN 3LD 11656 30 PLANE BEARING CONNECTING ROD 4 4 UR GREEN 11 4NX 11500 0...

Page 11: ...1 25 10 10 UR 3LD 12168 40 PAD ADJUSTING 1 30 10 10 UR 3LD 12168 60 PAD ADJUSTING 1 35 10 10 UR 3LD 12168 80 PAD ADJUSTING 1 40 10 10 UR 3LD 12168 A0 PAD ADJUSTING 1 45 10 10 UR 3LD 12168 F0 PAD ADJUSTING 1 50 10 10 UR 3LD 12168 H1 PAD ADJUSTING 1 55 10 10 UR 3LD 12168 K1 PAD ADJUSTING 1 60 10 10 UR 3LD 12168 M1 PAD ADJUSTING 1 65 10 10 UR 3LD 12168 R1 PAD ADJUSTING 1 70 10 10 UR 3LD 12168 U1 PAD ...

Page 12: ...10 UR 3LD 12169 E0 PAD ADJUSTING 2 15 10 10 UR 3LD 12169 G0 PAD ADJUSTING 2 20 10 10 UR 3LD 12169 J0 PAD ADJUSTING 2 25 10 10 UR 3LD 12169 L0 PAD ADJUSTING 2 30 10 10 UR 3LD 12169 N0 PAD ADJUSTING 2 35 10 10 UR 3LD 12169 T0 PAD ADJUSTING 2 40 10 10 UR PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 13: ...LT FLANGE 4 4 5 94591 40138 CHAIN 82RH2015 138L 1 1 6 5PS 12210 00 TENSIONER ASSY CAM CHAIN 1 1 7 5JW 12213 00 GASKET TENSIONER CASE 1 1 8 91314 06020 BOLT 2 2 9 3LD 12251 00 DAMPER CHAIN 1 1 1 10 5PS 12252 00 DAMPER CHAIN 2 1 1 11 3LD 12247 00 SHAFT TENSIONER 1 1 12 5BE 12241 00 GUIDE STOPPER 2 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 14: ...0430 06014 GASKET 1 1 7 93210 33133 O RING 1 1 8 3VD 12459 00 GEAR IMPELLER SHAFT 1 1 9 90201 127E1 WASHER PLATE 1 1 10 91314 06030 BOLT 1 1 11 91314 06045 BOLT 1 1 12 91314 06060 BOLT 1 1 13 3LD 12481 00 PIPE 1 1 1 14 93210 21190 O RING 2 2 15 93210 357A2 O RING 1 1 16 5PS 12469 00 JOINT 1 1 1 17 91314 06016 BOLT 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 15: ...40 HOSE CLAMP ASSY 2 2 12 5PS 12467 00 COVER RADIATOR 1 1 13 1UF 12435 00 GASKET 2 2 14 90111 06037 BOLT 2 2 15 90480 15363 GROMMET 4 4 16 90387 0614M COLLAR 2 2 17 90387 0714B COLLAR 2 2 18 95807 06025 BOLT FLANGE 2 2 19 95807 06030 BOLT FLANGE 1 1 20 91317 06025 BOLT 1 1 21 90201 06071 WASHER PLATE 3 3 22 5PS 12465 00 DAMPER RADIATOR 1 1 23 4NX 12482 00 PIPE 2 1 1 24 93210 18417 O RING 1 1 25 91...

Page 16: ...AT 1 1 30 4NX 12413 00 COVER THERMOSTAT 1 1 31 93210 49046 O RING 1 1 32 95027 06020 BOLT FLANGE 2 2 33 95027 06025 BOLT FLANGE 1 1 34 5PS 1244E 00 BRACKET 1 1 1 35 95027 06010 BOLT FLANGE 2 2 36 5PS 1244F 00 BRACKET 1 1 1 37 5PS 12579 00 HOSE 4 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 17: ...N 2 2 12 99009 11400 CIRCLIP 2 2 13 3VD 13412 00 HOUSING STRAINER 1 1 14 95027 06025 BOLT FLANGE 1 1 15 95027 06020 BOLT FLANGE 4 4 16 3VD 13415 00 SEAL OIL STRAINER 1 1 17 5PS 13411 00 STRAINER OIL 1 1 18 90110 06018 BOLT HEXAGON SOCKET HEAD 4 4 19 5JX 13440 00 ELEMENT ASSY OIL CLEANER 1 1 20 5PS 13447 00 COVER OIL ELEMENT 1 1 21 93210 64297 O RING 1 1 22 91314 06020 BOLT 2 2 23 91314 06030 BOLT ...

Page 18: ...6 PIN DOWEL 2 2 39 4H7 15138 00 NOZZLE 1 1 1 40 5PS 13414 00 GASKET STRAINER COVER 1 1 41 91314 06025 BOLT 13 13 42 95024 10040 BOLT FLANGE 1 1 43 90430 10188 GASKET 1 1 44 91314 06035 BOLT 1 1 45 90340 14132 PLUG STRAIGHT SCREW 1 1 46 214 11198 01 GASKET 1 1 47 5PS 13464 00 HOSE OIL 1 1 1 48 93210 13657 O RING 1 1 49 91314 06020 BOLT 2 2 50 5PS 13465 00 HOSE OIL 2 1 1 51 90450 25037 HOSE CLAMP AS...

Page 19: ...5827 06014 BOLT FLANGE 3 3 62 90445 11026 HOSE 1 1 63 90467 10008 CLIP 2 2 64 5JX 24188 00 MOLD FUEL TANK 1 1 65 5BM 21652 00 PROTECTOR 1 1 66 5BM 21268 00 SEAL 2 2 67 90387 085N0 COLLAR 1 1 68 93210 10096 O RING 1 1 69 90387 106W6 COLLAR 1 1 70 93210 12790 O RING 1 1 71 90387 06761 COLLAR 1 1 72 93210 07135 O RING 1 1 73 90387 130W6 COLLAR 1 1 74 93210 15566 O RING 1 1 PART NO DESCRIPTION REMARKS...

Page 20: ...63 00 JOINT AIR CLEANER 2 1 1 12 5PS 14545 00 DIAPHRAGM 1 1 13 97707 50020 SCREW TAPPING 8 8 14 5PS 14435 00 GROMMET 1 1 15 5PS 14264 00 COLLAR 1 1 16 5PS 14419 00 PIPE 1 1 17 5PS 1410H 00 FUEL CUT SOLENOID VALVE 1 1 18 98907 05012 SCREW BIND 1 1 19 5PS 14148 00 PIPE 1 1 20 5PS 14552 00 VALVE CHECK 1 1 21 90445 08010 HOSE 1 1 22 5PS 1446E 00 TANK SURGE 1 1 23 98907 05016 SCREW BIND 1 1 24 90462 05...

Page 21: ...SSY 1 1 35 90445 116H6 HOSE L570 1 1 36 90467 11106 CLIP 3 3 37 5PS 11166 00 PIPE BREATHER 1 1 1 38 90467 14015 CLIP 1 1 39 90468 08104 CLIP 1 1 40 5PS 14881 00 HOSE BEND 1 1 1 41 90467 17003 CLIP 3 3 42 5PS 14840 00 AIR CUT VALVE ASS Y 1 1 43 5PS 14834 00 STAY 1 1 44 95027 06010 BOLT FLANGE 1 1 45 5PS 14882 00 HOSE BEND 2 1 1 46 90467 20086 CLIP 1 1 47 90465 10098 CLAMP 1 1 PART NO DESCRIPTION RE...

Page 22: ...0 CLIP 2 2 12 5PS 1243E 00 HOSE 2 1 1 13 98507 05010 SCREW PAN HEAD 2 2 14 5PS 13906 00 REGULATOR PRESSURE 1 1 15 5PS 1243A 00 HOSE 1 1 1 16 90467 09037 CLIP 1 1 17 5PS 12881 00 PIPE FUEL INJECTION 1 1 1 18 90430 09002 GASKET 2 2 19 5PS 13761 00 INJECTOR ASSY 2 2 20 5PS 14996 00 PIPE 2 2 21 98507 06045 SCREW PAN HEAD 1 1 22 5PS 82509 00 WIRE SUB LEAD 1 1 23 5PS 82380 00 SENSOR PRESSURE 1 1 24 9250...

Page 23: ...INTAKE 2 28 5JW 24311 00 PIPE FUEL 1 1 1 29 5FL 14348 10 PIPE 1 1 1 30 5FL 14348 00 PIPE 1 1 1 31 5PS 14103 00 THROTTLE SCREW SET 1 1 32 5JW 14104 00 AIR SCREW SET 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 24: ...PS 14710 00 MUFFLER ASSY 1 1 1 10 5PX 14755 00 GASKET SILENCER 1 1 11 95024 08025 BOLT FLANGE 1 1 12 5PS 14715 00 BAND MUFFLER 1 1 13 5PS 14738 00 PROTECTER MUFFLER 3 1 1 14 95024 06012 BOLT FLANGE 1 1 15 5PS 14720 00 MUFFLER ASSY 2 1 1 16 5PX 14755 00 GASKET SILENCER 1 1 17 95024 08025 BOLT FLANGE 1 1 18 5PS 14725 00 BAND MUFFLER 1 1 19 5PS 14748 00 PROTECTOR MUFFLER 4 1 1 20 95024 06012 BOLT FLA...

Page 25: ...T FLANGE 2 2 12 95817 06020 BOLT FLANGE 2 2 13 95817 06030 BOLT FLANGE 1 1 14 95814 08050 BOLT FLANGE 3 3 15 90201 08087 WASHER PLATE 2 2 16 95814 08060 BOLT FLANGE 1 1 17 90201 08087 WASHER PLATE 1 1 18 95817 06070 BOLT FLANGE 4 4 19 95817 08065 BOLT FLANGE 1 1 20 95814 08070 BOLT FLANGE 1 1 21 95817 08075 BOLT FLANGE 4 4 22 95817 06025 BOLT FLANGE 1 1 23 95814 06040 BOLT FLANGE 1 1 24 90201 066F...

Page 26: ...08016 PIN DOWEL 4 4 30 95817 06045 BOLT FLANGE 2 2 31 95817 06070 BOLT FLANGE 2 2 32 5PS 15416 00 COVER OIL PUMP 1 1 33 5PS 15456 00 GASKET OIL PUMP COVER 1 1 1 34 91314 06020 BOLT 7 7 35 99530 08012 PIN DOWEL 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 27: ...EL 2 2 12 90465 08125 CLAMP 1 1 13 93106 15034 OIL SEAL 1 1 14 5PS 15419 00 COVER SHIFTER 1 1 1 15 91317 06014 BOLT 2 2 16 91317 06010 BOLT 1 1 17 91317 06020 BOLT 1 1 18 90465 08034 CLAMP 1 1 19 5PS 15420 00 CRANKCASE COVER ASSY 2 1 1 20 5PS 15326 00 DAMPER ENGINE MOUNT 2 1 1 21 5PS 15335 00 DAMPER 3 1 1 22 5PS 15337 00 DAMPER 4 1 1 23 91314 06025 BOLT 1 1 24 91314 06050 BOLT 4 4 25 5PS 15431 00 ...

Page 28: ...BLE 1 1 34 5PS 15425 00 COVER GENERATOR 2 1 1 35 5PS 15463 00 GASKET CARBURETOR COVER 2 1 1 36 583 11126 00 PIPE BREATHER 3 1 1 37 91380 06035 BOLT 11 11 38 91317 06045 BOLT 1 1 39 99530 10114 PIN DOWEL 2 2 40 90340 14128 PLUG STRAIGHT SCREW 1 1 41 93210 14369 O RING 1 1 42 90340 32123 PLUG STRAIGHT SCREW 1 1 43 93210 32172 O RING 1 1 44 5PS 8338L 00 GASKET 1 1 PART NO DESCRIPTION REMARKS REF NO 5...

Page 29: ... GEAR 3 1 1 2 3LD 15517 00 GEAR IDLER 2 1 1 3 26H 15521 00 SHAFT 1 1 1 4 3LD 15512 00 GEAR IDLER 1 1 1 5 3LD 15590 02 STARTER ONE WAY ASSY 1 1 6 90149 06026 SCREW 3 3 7 90201 30008 WASHER PLATE 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 30: ... 1 1 UR 168 16325 00 PLATE CLUTCH 2 T 1 6 1 1 UR 168 16324 00 PLATE CLUTCH 1 T 2 3 1 1 UR 12 3J2 16324 00 PLATE CLUTCH 1 T 2 0 1 1 UR 168 16324 00 PLATE CLUTCH 1 T 2 3 1 1 UR 13 3J2 16324 00 PLATE CLUTCH 1 T 2 0 6 6 14 90215 20004 WASHER LOCK 1 1 15 90170 20008 NUT 1 1 16 5PS 16340 00 PUSH LEVER ASSY 1 1 17 90508 14012 SPRING TORSION 1 1 18 5PS 16382 00 AXLE PUSH LEVER 1 1 19 92907 08600 WASHER PL...

Page 31: ...201 10119 WASHER PLATE 1 1 26 99009 10400 CIRCLIP 1 1 27 3VD 16164 00 PLATE THRUST 2 1 1 28 3VD 16154 00 PLATE THRUST 1 1 1 29 4NX 16181 00 SPACER 1 1 1 30 93310 365B8 BEARING 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 32: ...2 WASHER 1 1 12 90209 21351 WASHER 1 1 13 5PS 17121 00 GEAR 2ND PINION 13T 1 1 14 93306 20464 BEARING 1 1 15 90151 06011 SCREW COUNTERSUNK 3 3 16 5PS 17402 00 DRIVE AXLE ASSY 1 1 17 90387 32003 COLLAR 1 1 18 5PS 17221 00 GEAR 2ND WHEEL 37T 1 1 19 90209 28331 WASHER 1 1 20 93440 31183 CIRCLIP 3 3 21 5PS 17261 00 GEAR 6TH WHEEL 24T 1 1 22 90209 28331 WASHER 2 2 23 90387 2802W COLLAR 2 2 24 5PS 17241...

Page 33: ...PS 17460 00 SPROCKET DRIVE 13T 1 1 34 90215 30233 WASHER LOCK 1 1 35 90179 22003 NUT 1 1 36 90201 20008 WASHER PLATE 1 1 37 278 17424 01 CIRCLIP 1 1 1 38 93306 20455 BEARING 1 1 39 93440 45144 CIRCLIP 1 1 40 5PS 17471 00 PLATE COVER 1 1 41 95827 06012 BOLT FLANGE 3 3 42 5PS 17446 00 PLATE 1 1 43 90201 10N12 WASHER PLATE 1 1 44 95307 10700 NUT 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 34: ...511 00 FORK SHIFT 1 1 1 8 5PS 18512 00 FORK SHIFT 2 1 1 9 5PS 18513 00 FORK SHIFT 3 1 1 10 5PS 18531 00 BAR SHIFT FORK GUIDE 1 1 1 11 4XV 18531 00 BAR SHIFT FORK GUIDE 1 1 1 12 90501 064L1 SPRING COMPRESSION 2 2 13 3LD 18536 00 STOPPER SHIFT BAR 1 1 14 90508 29016 SPRING TORSION 1 1 15 4SV 18140 00 STOPPER LEVER ASSY 1 1 16 90110 06027 BOLT HEXAGON SOCKET HEAD 2 2 17 4NX 18175 00 SPACER 1 1 PART N...

Page 35: ...06020 BOLT FLANGE 1 1 10 2H9 18115 00 ROD SHIFT 1 1 11 90170 06228 NUT COUNTER CLOCKWISE 1 1 12 95304 06700 NUT 1 1 13 5PS 18110 00 SHIFT PEDAL ASSY 1 1 14 5EB 18113 00 COVER SHIFT PEDAL 1 1 15 2H9 18154 00 COVER DUST 1 1 16 5PS 18116 00 JOINT ROD 1 1 1 17 5JW 27434 00 BOLT 1 1 18 90206 12074 WASHER WAVE 1 1 19 90201 12013 WASHER PLATE 1 1 20 90201 080H1 WASHER PLATE 1 1 21 4XV 18127 00 STOPPER SC...

Page 36: ...1 1 11 90179 10002 NUT 1 1 12 5EB 21495 00 BOLT ENGINE ADJUSTING 1 1 13 90338 24112 PLUG 1 1 14 90105 10113 BOLT FLANGE 1 1 15 90179 10696 NUT 1 1 16 5EB 21495 00 BOLT ENGINE ADJUSTING 1 1 17 5PS 21489 00 BRACKET ENGINE LOWER 1 1 18 95817 08030 BOLT FLANGE 2 2 19 5PS 2117V 00 COVER 7 1 1 20 5PS 2117W 00 COVER 8 1 1 21 5PS 2117M 00 COVER 2 1 1 22 90269 07001 RIVET 2 2 23 90464 12089 CLAMP 1 1 24 90...

Page 37: ...1 10 3VD 82131 00 BAND BATTERY 1 1 11 5JW 21647 01 BAND 1 1 12 5PS 2162A 00 HOOK 1 1 13 90119 06108 BOLT WITH WASHER 2 2 14 90119 06118 BOLT WITH WASHER 2 2 15 90338 08226 PLUG 1 1 16 1AE 2834E 00 DAMPER 2 2 17 90105 06020 BOLT FLANGE 2 2 18 97707 50020 SCREW TAPPING 2 2 19 90267 40110 RIVET BLIND 2 2 20 90201 04018 WASHER PLATE 1 1 21 5PS 2163A 00 COVER REAR FENDER 1 1 1 22 90119 05062 BOLT WITH ...

Page 38: ...4 4 28 5PS 21649 00 DAMPER 1 1 29 90269 06081 RIVET 6 6 30 97707 50014 SCREW TAPPING 1 1 31 92017 06014 BOLT BUTTON HEAD 2 2 32 90387 06048 COLLAR 2 2 33 51Y 21639 00 DAMPER 2 1 1 34 5PS 24773 00 HANDLE SEAT 1 1 35 90111 08005 BOLT 2 2 36 90111 08006 BOLT 2 2 37 5PS 24723 00 DAMPER SEAT 1 1 38 5PS 24724 00 DAMPER SEAT 1 1 39 5PS 24723 10 DAMPER SEAT 1 1 40 5PS 24724 10 DAMPER SEAT 1 1 41 90338 081...

Page 39: ...NDER 47 5PS 21654 10 WIRE 1 1 48 90109 06046 BOLT 2 2 49 90206 08051 WASHER WAVE 2 2 50 90201 06043 WASHER PLATE 2 2 51 5PS 2132F 00 HOOK 1 1 52 5PS 2139E 00 HOOK 2 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 40: ... 00 PIPE 1 1 1 7 90480 20566 GROMMET 1 1 8 90464 15157 CLAMP 1 1 9 90445 083J5 HOSE L600 1 1 10 90467 08075 CLIP 2 2 11 90464 10233 CLAMP 2 2 12 5PS 21711 00 COVER SIDE 1 1 1 13 5PS 21721 00 COVER SIDE 2 1 1 14 1J7 21717 00 DAMPER 2 2 15 90159 06033 SCREW WITH WASHER 2 2 16 90480 01558 GROMMET 2 2 17 3TB 28217 00 DAMPER 1 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 41: ...186M4 WASHER PLATE 1 1 12 5PS 22125 00 BOLT 1 1 13 93317 21746 BEARING 2 2 14 93109 17071 OIL SEAL 2 2 15 90387 126Y1 COLLAR 1 1 16 5PS 2217A 00 ARM RELAY 1 1 17 5PS 2217M 00 ARM 1 2 2 18 93317 21746 BEARING 2 2 19 93317 31771 BEARING 2 2 20 93109 17071 OIL SEAL 6 6 21 90387 126Y1 COLLAR 1 1 22 90101 12749 BOLT 2 2 23 90185 12119 NUT SELF LOCKING 2 2 24 92907 12600 WASHER 2 2 25 90105 10323 BOLT F...

Page 42: ...UARD 1 1 33 90119 06096 BOLT WITH WASHER 2 2 34 90387 06372 COLLAR 2 2 35 5PS 25875 00 HOLDER BRAKE HOSE 1 1 1 36 4NK 25876 00 HOLDER BRAKE HOSE 2 1 1 37 95027 06016 BOLT FLANGE 2 2 38 90464 18002 CLAMP 2 2 39 5PS 21650 00 REAR FENDER COMP 1 1 40 90119 06117 BOLT WITH WASHER 2 2 41 90269 08001 RIVET 3 3 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 43: ...R ASSY REAR 1 1 2 4GY 22216 20 BUSH REAR SHOCK ABSORBER 1 1 3 90105 10402 BOLT FLANGE 1 1 4 95617 10100 NUT U 1 1 5 5PS 22219 00 BRACKET UPPER 1 1 6 95607 14200 NUT SELF LOCKING 1 1 7 90201 101J1 WASHER PLATE 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 44: ... 30235 WASHER PLATE 1 1 7 90176 28083 NUT CROWN 1 1 8 90201 281U8 WASHER PLATE 1 1 9 5PS 23435 00 CROWN HANDLE 1 1 10 91314 08030 BOLT 2 2 11 4H7 23441 00 P2 HOLDER HANDLE UPPER 2 2 MT2 12 91314 08030 BOLT 4 4 13 90338 08163 PLUG 4 4 14 5PS 23389 00 GUIDE CABLE 1 1 15 90119 06228 BOLT WITH WASHER 2 2 16 4KM 23123 01 COVER LOWER 1 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 45: ... 23158 L0 GASKET 1 1 13 278 23181 50 BOLT HEXAGON SOCKET HEAD 1 1 14 5PS 23141 00 SPRING FRONT FORK 1 1 15 3LR 23149 00 WASHER SPRING UPPER 1 1 16 5EA 23118 10 SPACER 1 1 17 3FV 23149 00 WASHER SPRING UPPER 1 1 18 5PS 23111 00 BOLT CAP 1 1 19 5PS 23103 00 FRONT FORK ASSY R H 1 1 20 5PS 23136 00 TUBE OUTER RIGHT 1 1 21 5PS 23110 00 INNER TUBE COMP 1 1 1 22 3GM 23171 00 PISTON FRONT FORK 1 1 23 5PS ...

Page 46: ...32 5PS 23141 00 SPRING FRONT FORK 1 1 33 3LR 23149 00 WASHER SPRING UPPER 1 1 34 5EA 23118 10 SPACER 1 1 35 3FV 23149 00 WASHER SPRING UPPER 1 1 36 5PS 23111 00 BOLT CAP 1 1 37 91314 08040 BOLT 1 1 38 5PS 23340 00 UNDER BRACKET COMP 1 1 39 91317 08025 BOLT 4 4 40 4PU 2331G 00 COVER 2 2 41 4NX 21541 00 DAMPER 1 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 47: ...ANK 1 2 2 9 5PS 24181 00 DAMPER LOCATING 1 1 1 10 5PS 24181 10 DAMPER LOCATING 1 1 1 11 5PS 24183 00 DAMPER LOCATING 3 2 2 12 90387 0602Y COLLAR 2 2 13 5PS 24186 00 WASHER SPECIAL 2 2 14 92017 06025 BOLT BUTTON HEAD 2 2 15 95807 08016 BOLT FLANGE 2 2 16 5EB 24183 00 DAMPER LOCATING 3 2 2 17 90387 061W6 COLLAR 1 1 18 95027 06090 BOLT FLANGE 1 1 19 5PS 24192 00 BRACKET FUEL TANK 2 1 1 20 92017 06010...

Page 48: ...8 00 PIPE OVERFLOW 1 1 28 90467 09006 CLIP 1 1 29 5PS 24318 00 PIPE OVERFLOW 1 1 30 90467 09006 CLIP 1 1 31 5PS 2414H 00 DAMPER PLATE 1 1 1 32 5PS 28217 00 DAMPER 1 2 2 33 5PS 2139X 00 DAMPER 4 4 34 5PS 28372 00 DAMPER 2 2 35 5PS 13907 00 FUEL PUMP COMP 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 49: ...41 00 PAD SEAT 4 4 8 5LV 24737 00 DAMPER SEAT 1 1 9 4BP 24780 00 SEAT LOCK ASSY 1 1 10 5PS 24792 00 PLATE 1 1 11 95707 06500 NUT FLANGE 2 2 12 5PS 2478E 00 CABLE SEAT LOCK 1 1 13 2TV W2470 00 SEAT LOCK ASSY 1 1 14 5PS 2117K 00 STAY LOCK 1 1 15 5PS 24746 00 WASHER SEAT 1 1 16 90170 06183 NUT 2 2 17 5JJ 2475X 01 COVER 2 1 1 18 97707 40012 SCREW TAPPING 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS...

Page 50: ...2 5 94112 18019 TIRE 120 70ZR18 M C 59W D220FST 1 1 UR DUNLOP TIRE 120 70ZR18 M C 59W MEZ4J 1 1 UR LM METZELER 6 93900 00030 VALVE RIM 1 1 7 5MT 25398 00 BALANCER WHEEL 10G 1 1 UR 5MT 25398 10 BALANCER WHEEL 20G 1 1 UR 5MT 25398 20 BALANCER WHEEL 30G 1 1 UR 8 4XV 25181 00 AXLE WHEEL 1 1 9 90387 2200T COLLAR 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 51: ...UPPORT PAD 1 1 10 4SV 25924 00 PIN PAD 1 1 11 3GM 25925 00 CLIP 2 2 12 1J3 W0048 00 BLEED SCREW KIT 1 1 13 5DM 2580U 00 CALIPER ASSY RIGHT 1 1 14 4SV W0057 00 PISTON ASSY CALIPER 1 1 15 3MA W0047 10 CALIPER SEAL KIT 1 1 16 4SV W0057 10 PISTON ASSY CALIPER 1 1 17 3GM W0047 10 CALIPER SEAL KIT 1 1 18 4SV W0045 00 BRAKE PAD KIT 1 1 19 4SV 25919 00 SUPPORT PAD 1 1 20 4SV 25924 00 PIN PAD 1 1 21 3GM 25...

Page 52: ... 25398 20 BALANCER WHEEL 30G 1 1 UR 9 5PS 25366 00 CLUTCH HUB 1 1 10 93306 20644 BEARING 1 1 11 93106 40041 OIL SEAL 1 1 12 4FM 25377 00 COLLAR WHEEL 1 1 13 5PS 25442 00 SPROCKET DRIVEN 42T 1 1 14 90116 10575 BOLT STUD 6 6 15 95607 10200 NUT SELF LOCKING 6 6 16 5EB 25388 00 PULLER CHAIN 1 1 1 17 5PS 25389 00 PULLER CHAIN 2 1 1 18 95307 08600 NUT 2 2 19 90101 08766 BOLT 2 2 20 94581 46118 CHAIN D I...

Page 53: ...E6 FIG 30 REAR WHEEL 25 5EB 25377 00 COLLAR WHEEL 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 54: ... W0057 00 PISTON ASSY CALIPER 1 1 5 5JW W0047 00 CALIPER SEAL KIT 1 1 6 5JW 25914 10 PIN SLIDE 2 2 7 4TT 25937 00 BOOT 2 2 2 8 5PS W0046 00 BRAKE PAD KIT 2 1 1 9 5JW 25919 00 SUPPORT PAD 2 2 10 5GJ 25827 00 SHIM CALIPER 2 2 11 51L W0048 00 BLEED SCREW KIT 1 1 12 90105 08386 BOLT FLANGE 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 55: ...P 2 2 5 5PS 26302 00 THROTTLE CABLE ASSY 1 1 6 4KG 26281 00 CAP GRIP UPPER 1 1 7 3XW 26282 01 CAP GRIP LOWER 1 1 8 91317 05035 BOLT 2 2 9 5PS 26335 00 CABLE CLUTCH 1 1 10 1E6 26342 00 BOOT CABLE 1 1 11 4TX 26280 41 REAR VIEW MIRROR ASSY LEFT 1 1 12 4TX 26290 41 REAR VIEW MIRROR ASSY RIGHT 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 56: ... 9 4HM 83980 00 FRONT STOP SWITCH ASSY 1 1 10 98502 04012 SCREW PAN HEAD 1 1 11 92902 04100 WASHER SPRING 1 1 12 92902 04600 WASHER PLATE 1 1 13 4HM 25867 00 BRACKET MASTER CYLINDER 1 1 14 91316 06020 BOLT 2 2 15 5PS 25872 00 HOSE BRAKE 1 1 1 16 90401 10159 BOLT UNION 1 1 17 90401 10172 BOLT UNION 2 2 18 90201 10118 WASHER PLATE 6 6 19 1UA 82591 00 BAND 1 1 20 95027 06020 BOLT FLANGE 1 1 21 2R8 25...

Page 57: ...11 90109 082F5 BOLT 3 3 12 5PS 27323 00 BRACKET 1 1 1 13 95027 06010 BOLT FLANGE 1 1 14 4BH 27451 01 FOOTREST 1 1 15 90508 20572 SPRING TORSION 1 1 16 90240 08084 PIN CLEVIS 1 1 17 91401 25015 PIN COTTER 1 1 18 3YX 27413 00 COVER FOOTREST 1 1 19 90157 05079 SCREW PAN HEAD 2 2 20 90109 083E2 BOLT 1 1 21 4BH 27461 01 FOOTREST 1 1 22 90508 20572 SPRING TORSION 1 1 23 90240 08084 PIN CLEVIS 1 1 24 914...

Page 58: ...2 5LV 27431 01 FOOTREST REAR 1 1 1 33 5LV 27441 01 FOOTREST REAR 2 1 1 34 90501 15001 SPRING COMPRESSION 2 2 35 93501 04011 BALL 2 2 36 5JJ 27437 00 WASHER SPECIAL 2 2 37 91314 06040 BOLT 2 2 38 95604 06200 NUT U FLANGE 2 2 39 90387 06014 COLLAR 2 2 40 3YX 27413 00 COVER FOOTREST 2 2 41 90157 05134 SCREW PAN HEAD 4 4 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 59: ...5F 00 BUSH 1 1 12 92014 08030 BOLT BUTTON HEAD 2 2 13 47X 27222 00 JOINT 1 1 14 95307 08700 NUT 1 1 15 90240 08013 PIN CLEVIS 1 1 16 90201 08083 WASHER PLATE 1 1 17 91401 20012 PIN COTTER 1 1 18 31A 25894 01 TANK RESERVOIR 1 1 19 360 25854 01 DIAPHRAGM RESERVOIR 1 1 20 2GU 25855 00 BUSH DIAPHRAGM 1 1 21 2KF 25852 50 CAP RESERVOIR 1 1 22 5PS 21228 00 BRACKET RESERVE TANK 1 1 23 90119 06044 BOLT WIT...

Page 60: ...E13 FIG 35 REAR MASTER CYLINDER 28 5PS 25874 00 HOSE BRAKE 1 1 29 90401 10172 BOLT UNION 2 2 30 90201 10118 WASHER PLATE 4 4 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 61: ...381 00 WINDSHIELD 1 1 9 90150 05024 SCREW ROUND HEAD 7 7 10 5PS 2836K 00 PANEL INNER 1 1 1 11 90179 05523 NUT 1 1 12 90167 05080 SCREW TAPPING 2 2 13 5PS 28217 00 DAMPER 1 4 4 14 90179 05523 NUT 6 6 15 5PS 28345 00 MOLE 1 2 2 16 90167 05076 SCREW TAPPING 6 6 17 90202 05224 WASHER PLATE 6 6 18 5PS 28356 00 STAY 1 1 1 19 5PS 28332 00 STAY LEG SHIELD 2 2 20 5PS 28336 00 PLATE 1 1 21 90119 06044 BOLT ...

Page 62: ...5 90183 05042 NUT SPRING 4 4 36 5PS 2835V 00 P0 PANEL 2 1 1 UR VDBMA 5PS 2835V 00 P1 PANEL 2 1 1 UR S3 5PS 2835V 00 P2 PANEL 2 1 1 UR RYC1 37 5PS 2178A 00 LABEL 1 1 38 90183 05042 NUT SPRING 4 4 39 90338 10132 PLUG 4 4 40 15A 21717 00 DAMPER 2 2 41 90110 05201 BOLT HEXAGON SOCKET HEAD 2 2 42 90179 05523 NUT 2 2 43 90202 05224 WASHER PLATE 8 8 44 90149 05299 SCREW 2 2 45 90110 05201 BOLT HEXAGON SO...

Page 63: ...36A 00 BRACKET 1 1 1 57 95807 06012 BOLT FLANGE 1 1 58 5PS 2836E 00 BRACKET 2 1 1 59 95807 06012 BOLT FLANGE 1 1 60 5LV 2836B 01 TUNING FORK MARK 1 1 61 5PS 28391 00 GRAPHIC 1 1 1 UR FOR VDBMA 5PS 28391 10 GRAPHIC 1 1 1 UR FOR S3 5PS 28391 20 GRAPHIC 1 1 1 UR FOR RYC1 62 5PS 28392 00 GRAPHIC 2 1 1 UR FOR VDBMA 5PS 28392 10 GRAPHIC 2 1 1 UR FOR S3 5PS 28392 20 GRAPHIC 2 1 1 UR FOR RYC1 PART NO DESC...

Page 64: ...OR 1 5PS 81410 00 STATOR ASSY 1 1 2 5PS 81450 00 ROTOR ASSY 1 1 3 90110 06042 BOLT HEXAGON SOCKET HEAD 3 3 4 90110 05011 BOLT HEXAGON SOCKET HEAD 2 2 5 90465 08380 CLAMP 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 65: ...09 00 WASHER KIT 1 1 4 3AJ 81830 00 FRONT BRACKET ASSY 1 1 5 3AJ 81826 00 BOLT 2 2 6 11H 81844 00 GASKET 2 2 7 1FK 81847 00 O RING 1 1 8 1HX 81815 00 CORD STARTER MOTOR 1 1 9 4G0 81871 00 CAP 1 1 10 4XV 8182A 00 NUT 2 2 11 95817 06050 BOLT FLANGE 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 66: ... 8334A 00 LENS COMP 1 1 8 97706 04012 SCREW TAPPING 1 1 9 5PW 83318 00 STAY FLASHER 1 2 2 10 5PS 83330 00 REAR FLASHER LIGHT ASSY 1 1 1 11 1KH 83311 00 BULB 12V 10W 1 1 12 5PW 8334A 00 LENS COMP 1 1 13 97706 04012 SCREW TAPPING 1 1 14 5PS 83340 00 FLASHER LIGHT ASSY 2 1 1 15 1KH 83311 00 BULB 12V 10W 1 1 16 5PW 8333A 00 LENS COMP 1 1 17 97706 04012 SCREW TAPPING 1 1 18 5PW 83318 00 STAY FLASHER 1 ...

Page 67: ...B 12V 2W T5 2 2 ILLUMI 4 5PS 83517 00 BULB 12V 1 2W T5 3 3 TURN NEUTRAL 5 5PS 8353E 00 CASE METER UPPER 2 2 6 5GT 2836B 00 TUNING FORK MARK 1 1 7 5PS 83572 00 CASE SPEEDOMETER LOWER 1 1 8 97707 40016 SCREW TAPPING 8 8 9 5PS 83523 00 DAMPER 1 1 10 5PS 83541 00 DAMPER 1 1 11 5PS 83513 00 DAMPER 3 3 12 90164 05014 SCREW TAPPING 3 3 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 68: ...9 00 CORD HEADLIGHT 1 1 8 3GM 84301 00 PILOT LIGHT ASSY 1 1 1 9 3GM 84321 00 LENS ASSY 1 1 10 3GM 84322 00 GASKET LENS 1 1 11 47G 85353 00 BULB 12V 5W 1 1 12 3GM 84192 10 SCREW SPECIAL 2 2 13 4XV 2834E 00 DAMPER 1 1 14 90167 05025 SCREW TAPPING 2 2 15 4TX 8431R 00 STAY SETTING 1 1 16 90480 10517 GROMMET 2 2 17 90387 052U5 COLLAR 2 2 18 90167 05037 SCREW TAPPING 2 2 19 90201 054K4 WASHER PLATE 2 2 ...

Page 69: ... 00 LENS TAILLIGHT 1 1 4 47X 84723 00 GASKET TAIL LENS 1 1 5 5PS 84735 00 CORD ASSY 1 1 6 90480 14323 GROMMET 2 2 7 90201 06071 WASHER PLATE 2 2 8 90387 066Y6 COLLAR 2 2 9 95307 06600 NUT 2 2 10 3Y6 85130 02 REAR REFLECTOR ASSY 1 1 11 95707 05500 NUT FLANGE 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 70: ...SWITCH HANDLE 2 1 5 98507 05045 SCREW PAN HEAD 2 98507 05022 SCREW PAN HEAD 2 6 437 83936 01 BAND SWITCH CORD 2 2 7 3YX 82911 01 HOLDER LEVER 1 1 1 8 3YX 83912 00 LEVER 1 1 1 9 3YX 82917 01 SWITCH 1 1 10 90123 08096 BOLT 1 1 11 90179 08148 NUT 1 1 12 3YX 83945 00 BOLT LEVER 1 1 13 95607 06100 NUT U 1 1 14 98707 03020 SCREW FLAT HEAD 1 1 15 95027 06020 BOLT FLANGE 1 1 PART NO DESCRIPTION REMARKS RE...

Page 71: ...00 STAY STOP SWITCH 1 1 12 98507 06008 SCREW PAN HEAD 1 1 13 5PS 82590 00 WIRE HARNESS ASSY 1 5PS 82590 10 WIRE HARNESS ASSY 1 14 5JJ 82151 00 FUSE 7 5A BL 2 15 5JJ 82151 30 FUSE 10A BL 3 3 16 5JJ 82151 10 FUSE 15A BL 2 2 17 5JJ 82151 20 FUSE 20A BL 2 2 18 5JJ 82151 90 FUSE 5A BL 3 2 19 5PS 82151 00 FUSE 40A 1 1 20 4WA 81980 00 DIODE ASSY 1 1 21 90464 13249 CLAMP 1 1 22 90464 07M56 CLAMP 1 1 23 90...

Page 72: ...CK 1 5PS 82501 10 MAIN SWITCH STEERING LOCK 1 29 90109 080G5 BOLT 2 2 30 90465 10098 CLAMP 1 1 31 90464 25003 CLAMP 1 1 32 5PS 82576 01 EMERGENCY STOP SWITCH ASSY 1 1 33 91317 04025 BOLT 2 2 34 90183 04039 NUT SPRING 2 2 35 90201 047A2 WASHER PLATE 2 2 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 73: ...FLANGE 2 2 12 90183 06053 NUT SPRING 2 2 13 5PS 85896 00 SENSOR CAM POSITION 1 1 14 90110 06124 BOLT HEXAGON SOCKET HEAD 1 1 15 90465 08028 CLAMP 1 1 16 5PS 83755 00 SENSOR SPEED 1 1 17 91317 06010 BOLT 1 1 18 5PS 8592A 00 SENSOR 1 1 19 90465 10098 CLAMP 1 1 20 5PS 85720 00 OIL LEVEL GAUGE ASSY 1 1 21 91317 06012 BOLT 2 2 22 3EL 81940 10 STARTER RELAY ASSY 1 1 23 42X 82151 00 FUSE 10A BL 2 2 24 95...

Page 74: ...SHER RELAY ASSY 1 1 29 35J 83371 32 HORN 1 1 30 92017 06010 BOLT BUTTON HEAD 1 1 31 5PS 2317E 00 STAY 1 1 32 95027 06010 BOLT FLANGE 2 2 33 5PS 23378 00 BRACKET HORN 1 1 34 95827 06010 BOLT FLANGE 1 1 PART NO DESCRIPTION REMARKS REF NO 5PS1 5PS2 ...

Page 75: ... 13412 00 B 12 5PS 13414 00 B 13 3VD 13415 00 B 12 3VD 13416 00 B 13 5PS 13417 00 B 13 5JX 13440 00 B 12 5PS 13447 00 B 12 5PS 13464 00 B 13 5PS 13465 00 B 13 11H 13490 00 B 13 5PS 13586 00 B 15 5PS 13750 00 C 3 5PS 13761 00 C 3 5PS 13906 00 C 3 5PS 13907 00 D 15 5PS 13938 00 C 3 5PS 13971 00 D 14 5PS 13972 00 D 14 5PS 1410H 00 B 15 5PS 14103 00 C 4 5JW 14104 00 C 4 5PS 14148 00 B 15 8CC 14216 10 ...

Page 76: ...0 E 5 5PS 25366 00 E 5 5PS 25376 00 E 5 4FM 25377 00 E 5 5EB 25377 00 E 6 4FM 25381 10 E 5 5EB 25388 00 E 5 5PS 25389 00 E 5 5MT 25398 00 E 3 E 5 5MT 25398 10 E 3 E 5 5MT 25398 20 E 3 E 5 5PS 25442 00 E 5 5DM 2580T 00 E 4 5DM 2580U 00 E 4 5PS 2580W 00 E 7 5PX 2581T 00 E 4 4BP 2582A 00 E 12 4JH 2582W 00 E 7 5GJ 25827 00 E 7 4BH 2583V 00 E 12 4BP 2585F 00 E 12 3LN 2585G 00 E 12 2KF 25852 50 E 12 360...

Page 77: ...0149 06018 F 12 90149 06026 C 10 90149 10002 D 3 90150 05024 E 14 90151 06008 C 6 90151 06011 C 13 90153 06029 B 4 90157 05079 E 10 90157 05134 E 11 90159 06033 D 7 90159 06123 C 11 90164 05014 F 6 F 7 90167 05025 F 7 90167 05037 F 7 90167 05076 E 14 90167 05080 E 14 90170 06183 E 2 90170 06228 D 2 90170 20008 C 11 90176 28083 D 11 90179 05523 E 14 E 15 90179 06009 D 4 90179 06635 E 2 90179 08148 ...

Page 78: ...0096 B 13 B 14 93210 12790 B 13 B 14 93210 13657 B 13 93210 14369 C 9 93210 15566 B 14 93210 18417 B 10 93210 21190 B 9 B 14 93210 29196 F 12 93210 30660 B 5 93210 32172 C 9 93210 33133 B 9 93210 357A2 B 9 93210 49046 B 11 93210 64297 B 12 93306 00304 C 11 93306 00420 E 3 93306 07806 E 5 93306 20455 C 14 93306 20464 C 13 93306 20644 E 5 93306 30534 C 13 93310 365B8 C 12 93315 42523 D 8 93315 42536...

Page 79: ...NUMERICAL INDEX PART NO GRID NO PART NO GRID NO PART NO GRID NO PART NO GRID NO PART NO GRID NO PART NO GRID NO M5 99530 08016 C 7 99530 10114 C 6 C 8 C 9 99530 14016 B 4 C 6 ...