Yamaha TMAX ABS Series, Owner'S Manual

Page 1: ...TMAX ABS MOTORCYCLE BV1 28199 E2 OWNER S MANUAL Read this manual carefully before oper ating this vehicle XP530 A XP530D A BV1 28199 E2_Hyoshi indd 1 2018 09 04 15 31 48...

Page 2: ...aration of conformity is available at the following internet address http www mitsubishielectric com bu automotive doc re html REMOTE CONT UNIT Smart Unit Frequency band 125 kHz The maximum radio freq...

Page 3: ...ped with My TMAX Connect GPS system This system must be activated before it can be used Please refer to the Vodafone Customer Portal User Guide for instructions on how to register and activate the sys...

Page 4: ...hers from trouble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to con tact you...

Page 5: ...injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the...

Page 6: ...9 Fuel 5 20 Fuel tank overflow hose 5 22 Catalytic converter 5 22 Storage compartments 5 23 Windshield XP530 A 5 24 Rear view mirrors 5 26 Shock absorber assembly 5 26 Auxiliary DC jack 5 28 Sidestand...

Page 7: ...nterstand and sidestand 8 26 Checking the front fork 8 26 Checking the steering 8 27 Checking the wheel bearings 8 27 Battery 8 28 Replacing the fuses 8 29 Vehicle lights 8 31 Replacing a front turn s...

Page 8: ...ion Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This scooter is designed to carry t...

Page 9: ...oad use only It is not suitable for off road use Protective Apparel The majority of fatalities from scooter accidents are the result of head inju ries The use of a safety helmet is the single most cri...

Page 10: ...ed vehicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the scooter as possible Securely pack...

Page 11: ...vel steering travel or control operation or obscure lights or reflectors Accessories fitted to the handle bar or the front fork area can cre ate instability due to improper weight distribution or aero...

Page 12: ...turns Braking can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down as you approach a cor ner or...

Page 13: ...ge 5 19 3 Rear storage compartment page 5 23 4 Engine oil filler cap page 8 10 5 Grab bar page 7 3 6 Sidestand page 5 29 7 Engine oil drain bolt page 8 10 8 Engine oil level check window page 8 10 9 O...

Page 14: ...tion 2 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EAU63391 Right view 1 Tool kit page 8 2 2 Air filter element page 8 15 3 Windshield page 5 24 5 7 4 Fuses page 8 29 5 Centerstand page 8 26 1 2 3 4 5 BV1 9 E2...

Page 15: ...brake lock lever page 5 18 4 Speedometer page 5 4 5 Multi function display page 5 5 6 Tachometer page 5 4 7 Right handlebar switches page 5 1 8 Front brake lever page 5 17 9 Throttle grip page 8 17 1...

Page 16: ...ed antenna see illustration Radio waves transmitted by the antenna may affect the opera tion of such devices when close by If you have an electric medical device consult a doctor or the device manufac...

Page 17: ...uch situations move the smart key to another location and perform the operation again If it still does not work use the mechanical key to carry out the operation in emergen cy mode See page 8 37 EAU77...

Page 18: ...d mechanical key Included with the vehicle is one smart key with a built in mechanical key and one spare mechanical key with an iden tification card Keep the spare mechan ical key and card separate fr...

Page 19: ...ntact with the smart key The smart key body may become discol ored or cracked TIP The smart key battery life is ap proximately two years but this may vary according to operating conditions The smart k...

Page 20: ...rt key on or off To turn the smart key on or off press the ON OFF switch for one second The smart key indicator light will flash If the key does a short flash the key is on If the key does a long flas...

Page 21: ...type Do not expose smart key to ex cessive heat such as sunshine or fire Chemical Burn Hazard do not in gest the battery If the battery is swallowed it can cause severe internal burns in just 2 hours...

Page 22: ...ose of the removed battery in ac cordance with local regulations 4 Install a new battery as shown Note the polarity of the battery 5 Install the O ring and battery cov er 6 Gently snap the smart key c...

Page 23: ...n press the ON switch again The smart key system indicator light will flash if the centerstand lock cannot automatically release itself Gently rock the vehicle for ward or backward and then press the...

Page 24: ...hen you press the OFF LOCK switch the vehicle will not be turned off and the beeper will sound for three seconds the smart key sys tem indicator light will also flash to alert you that the power was n...

Page 25: ...e handlebar fully to the left one more time and press the OFF LOCK switch again for one second WARNING EWA14742 Do not operate the steering lock while the vehicle is moving EAU78052 How to lock the ce...

Page 26: ...Fold the seat up To close the seat Fold the seat down and then push it to lock it in place TIP Make sure the seat is properly closed before starting off In case of an emergency the seat can be opened...

Page 27: ...t key on and in operating range briefly press the switch Upon authentication of the smart key the beeper will sound twice 1 Press the button on the center of the front storage compartment lid 2 Open t...

Page 28: ...ill also flash and the vehicle will not enter parking mode 3 Upon authentification of the smart key the beeper will sound twice and the vehicle will enter parking mode The smart key system indi cator...

Page 29: ...power switch to turn on the system The cruise control system indicator light will come on 2 Push the SET side of the cruise control setting switch to activate the cruise control system Your current tr...

Page 30: ...the resume function when the previously set cruising speed is too high for cur rent conditions Turning off the cruise control sys tem Push the cruise control power switch to turn off the cruise contr...

Page 31: ...speed apply the brakes When the brakes are applied the cruise con trol system will deactivate EAU81390 D mode drive mode D mode is an electronically controlled engine performance system with two mode...

Page 32: ...as needed until traction is re stored When traction control has engaged the indicator light will flash You may notice changes in engine response or exhaust sounds WARNING EWA18860 The traction control...

Page 33: ...ed or when only one wheel is al lowed to rotate for more than a few sec onds Should this happen the indicator light will come on and possi bly the warning light too TIP When the vehicle is on the cent...

Page 34: ...the horn EAU77450 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttl...

Page 35: ...on dis play See page 5 5 EAU73931 Drive mode switch MODE See page 4 3 for an explanation of the drive mode EAU77122 Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each i...

Page 36: ...tem re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yama...

Page 37: ...to test the electrical circuit EAU77141 Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle power is turned on the tachometer needle will sweep...

Page 38: ...seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last seg ment starts flashing refuel as soon as possible TIP If a problem is detected in the fue...

Page 39: ...tor goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Drive mode display This disp...

Page 40: ...use Function selection Push the MENU switch for one sec ond to switch among the grip warmer adjusting function seat heater adjust ing function and information display selection function TIP For XP530D...

Page 41: ...ter settings To increase the seat heater tempera ture push the side of the select switch To decrease the seat heater temperature push the side of the select switch NOTICE ECA23980 Be sure to wear prot...

Page 42: ...utomatically change to the fuel reserve tripmeter mode F TRIP and start counting the distance traveled from that point In this case push the select switch to switch the display in the following order...

Page 43: ...1 km 0 6 mi NOTICE ECA15474 If there is a malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Instantaneous fuel consumption The instantaneous fuel consumption mode CRNT...

Page 44: ...o set the low middle and high settings to 10 temperature levels This function allows you to turn the traction control system on or off This function allows you to check and reset the oil change interv...

Page 45: ...erature level for the high setting will start flashing Use the select switch to set the temperature level and then push the MENU switch High will start flashing 4 Use the select switch to highlight Mi...

Page 46: ...When you finished changing the settings push the MENU switch to return to the menu screen Resetting the maintenance coun ters 1 Use the select switch to highlight Maintenance 2 Push the MENU switch a...

Page 47: ...splay 3 Use the select switch to select L 100km or km L and then push the MENU switch again 4 Push the MENU switch to return to the menu screen Selecting the display items 1 Use the select switch to h...

Page 48: ...switch to highlight and then push the MENU switch to return to the menu screen Meter panel brightness 1 Use the select switch to highlight Brightness 2 Push the MENU switch 3 Use the select switch to...

Page 49: ...lay items 1 Use the select switch to highlight All Reset 2 Push the MENU switch 3 Use the select switch to highlight YES and then push the MENU switch All items are reset to facto ry preset or default...

Page 50: ...ned with the mark on the front brake lever EAU44924 Rear brake lever The rear brake lever is located at the left handlebar grip To apply the rear brake pull this lever toward the handle bar grip The r...

Page 51: ...brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake levers In this situa tion continue to apply the brakes and let the ABS work do n...

Page 52: ...BS will result EAU77324 Fuel tank cap To access the fuel tank open the fuel tank cap lid See page 3 11 To remove the fuel tank cap press the lock release button and turn the fuel tank cap counterclock...

Page 53: ...he en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vicin ity of sparks open flames or other sources of ignition such as the pilot lights of water...

Page 54: ...as well as to the exhaust system TIP This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Check that gasoline nozzle has the same identifier when fueli...

Page 55: ...WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park...

Page 56: ...ompartment was de signed to hold one full faced helmet or two 3 4 faced helmets NOTICE The shaded area is not a storage com partment To prevent damaging the seat hinges do not place any items in this...

Page 57: ...anything valuable or breakable in the storage com partment Since the storage compartment accumulates heat from the en gine and from direct sunlight do not store anything suscepti ble to heat such as...

Page 58: ...Be sure to tighten the screws to the specified torque EWA15511 5 Place the screw access covers and then install the quick fasten ers TIP To install the quick fastener set it with its screwed portion...

Page 59: ...t the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder dam...

Page 60: ...the adjusting screw in di rection b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment ra...

Page 61: ...To use the auxiliary DC jack 1 Open the front storage compart ment 2 Turn the vehicle power off 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accessory plug into the auxili...

Page 62: ...tract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand...

Page 63: ...running 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by...

Page 64: ...k hose connections 5 20 5 22 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 10 Coolant Check coolant level in reservoir If nec...

Page 65: ...oints if necessary 8 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 8 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Ti...

Page 66: ...t or injury EAU77750 TIP This model is equipped with a lean angle sensor to stop the en gine in case of a turnover In this case the engine trouble warning light will come on but this is not a malfunct...

Page 67: ...ights should come on briefly and then go off The ABS warning light should come on when the power of the ve hicle is turned on and go off once the vehicle reaches a traveling speed of 10 km h 6 mi h or...

Page 68: ...eat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals...

Page 69: ...ls iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking...

Page 70: ...lly Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During...

Page 71: ...hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel...

Page 72: ...NG EWA10322 Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are n...

Page 73: ...ms may be performed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU79581 Tool kit The tool ki...

Page 74: ...stead EAU71071 Periodic maintenance chart for the emission control system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and cl...

Page 75: ...brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Rear brake lock cable Check cable length Adjust if necessary At the initial...

Page 76: ...aft Lubricate with silicone grease 18 Sidestand centerstand Check operation Lubricate with lithium soap based grease 19 Sidestand switch Check operation and replace if necessary 20 Front fork Check op...

Page 77: ...s and change the brake fluid every 2 years Replace the brake hoses every 4 years or sooner if cracked or damaged 25 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 ye...

Page 78: ...moved and installed EAU77482 Panel A To remove the panel 1 Remove the screws 2 Release the sides of the panel by pulling its upper left and right sides to unhook them as shown 3 Remove the panel as sh...

Page 79: ...rtion of the panel and then slide the panel upwards To install the panel Place the panel in the original position and then install the screw Panel C To remove the panel Remove the screws and then pull...

Page 80: ...distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of el...

Page 81: ...il filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the s...

Page 82: ...for damage and replace it if necessary TIP Skip steps 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is avai...

Page 83: ...fied In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 12 Start the engine and then let it idle for several minutes while chec...

Page 84: ...research and develop ment into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant mu...

Page 85: ...used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yama...

Page 86: ...filter element more frequently if you often ride in wet or dusty condi tions To replace the air filter element 1 Remove panel C See page 8 7 2 Remove the air filter case cover by removing the screws 3...

Page 87: ...and or cylinder s may become excessively worn ECA10482 5 Install the air filter case cover by in stalling the screws 6 Install the panel EAU44735 Checking the engine idling speed Check the engine idli...

Page 88: ...ne component and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel...

Page 89: ...s equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model...

Page 90: ...racking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability fo...

Page 91: ...life After repairing or replacing the front tire tighten the valve stem nut and locknut to the specified torques EAU50861 Checking the front and rear brake lever free play Front Rear There should be n...

Page 92: ...Checking the rear brake lock The rear brake lock must be checked at the intervals specified in the periodic maintenance and lubrication chart 1 Adjust the rear brake lock cable 2 Apply the rear brake...

Page 93: ...n to the point that the wear indi cator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22583 Checking the brake fluid level Before riding check that the brake fl...

Page 94: ...Use only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a bra...

Page 95: ...es and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha de...

Page 96: ...at the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover o...

Page 97: ...ront fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner...

Page 98: ...inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be...

Page 99: ...pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon...

Page 100: ...nt battery damage EAU81471 Replacing the fuses The main fuse box and the fuse boxes which contain the fuses for the individu al circuits are located under panel A See page 8 7 If a fuse is blown repla...

Page 101: ...e 1 Spare fuse 2 Seat lock fuse 3 Signaling system fuse 4 Ignition fuse 5 Taillight fuse 6 Radiator fan motor fuse 7 Fuel injection system fuse 8 Backup fuse 4 7 6 5 1 2 3 1 3 4 5 6 8 1 2 7 1 Spare fu...

Page 102: ...rn signal light or license plate light does not come check and replace the bulb NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 40 0 A...

Page 103: ...se EAU81491 Replacing the license plate light bulb 1 Remove the nuts securing the li cense plate light unit 2 Pull the license plate light unit sep arate from the rear fender Rein stall the collars if...

Page 104: ...y service your Yamaha vehicle Be sure to use only genuine Yamaha replacement parts Although imitation parts may look similar to genuine parts they are often inferior in quality have a shorter service...

Page 105: ...he smart key that is registered to the vehicle Is the vehicle battery discharged When the vehicle battery is dis charged the smart key system will not operate Please have the vehi cle battery charged...

Page 106: ...the battery lead connections and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric sta...

Page 107: ...When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided t...

Page 108: ...nd turn it counter clockwise 3 Open the seat and check that the trunk light comes on 4 Push the ON switch once 5 Without completely shutting the seat raise and lower it three times within 10 seconds T...

Page 109: ...ne of the following situa tions apply In this case start over again from step 4 When there are no switch operations for 10 seconds during the identification number input pro cess When the smart key sy...

Page 110: ...e to inspect the condition of the vehicle more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP The roads of heavy snowfall area...

Page 111: ...se off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying water directly into the muffler instrument panel air inlet or other inner areas...

Page 112: ...ces using a non abrasive wax or use a detail spray for motorcycles 8 When finished cleaning start the engine and let it idle for several minutes to help dry any remaining moisture 9 If the headlight l...

Page 113: ...cock lever to the off position 5 For vehicles with a carburetor To prevent fuel deposits from building up drain the fuel in the carburetor float chamber into a clean contain er Retighten the drain bol...

Page 114: ...g it 10 Remove the battery and fully charge it or attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible Do not charge a VRL...

Page 115: ...or higher JASO stan dard MA Engine oil quantity Oil change 2 60 L 2 75 US qt 2 29 Imp qt With oil filter removal 2 90 L 3 07 US qt 2 55 Imp qt Coolant quantity Coolant reservoir up to the maximum lev...

Page 116: ...escopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ12S Voltage capacity 12 V 11 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LE...

Page 117: ...ehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the...

Page 118: ...as when maintenance checks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the following Privacy Policy Privacy Policy Yamaha will not disclose t...

Page 119: ...checking 8 26 Fuel 5 20 Fuel consumption tips for reducing 7 5 Fuel tank cap 5 19 Fuel tank overflow hose 5 22 Fuses replacing 8 29 H Handlebar switches 5 1 Hazard switch 5 1 High beam indicator light...

Page 120: ...ip and cable checking and lubricating 8 25 Throttle grip free play checking 8 17 Tires 8 18 Tool kit 8 2 Traction control system 4 4 Traction control system indicator light 5 3 Troubleshooting 8 33 Tr...

Page 121: ...BV1 28199 E2_Hyoshi indd 3 2018 09 04 15 31 48...

Page 122: ...PRINTED IN JAPAN 2018 09 0 2 1 E PRINTED ON RECYCLED PAPER Original instructions BV1 28199 E2_Hyoshi indd 4 2018 09 04 15 31 48...