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TABLE OF CONTENTS
ABLE OF CONTENTS
ABLE OF CONTENTS
ABLE OF CONTENTS
ABLE OF CONTENTS
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY INFORMA
INFORMA
INFORMA
INFORMA
INFORMATION
TION
TION
TION
TION ....................
....................
....................
....................
.................... 1-1
1-1
1-1
1-1
1-1
Location of important labels ............ 1-6
DESCRIPTION
DESCRIPTION
DESCRIPTION
DESCRIPTION
DESCRIPTION ...................................
...................................
...................................
...................................
................................... 2-1
2-1
2-1
2-1
2-1
Left view ........................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
INSTRUMENT
INSTRUMENT
INSTRUMENT
INSTRUMENT
INSTRUMENT AND CONTROL
AND CONTROL
AND CONTROL
AND CONTROL
AND CONTROL
FUNCTION
FUNCTION
FUNCTION
FUNCTION
FUNCTION .........................................
.........................................
.........................................
.........................................
......................................... 3-1
3-1
3-1
3-1
3-1
Main switch ...................................... 3-1
Handlebar switches ......................... 3-1
Clutch lever ...................................... 3-2
Shift pedal ........................................ 3-2
Brake lever ...................................... 3-2
Brake pedal ..................................... 3-3
Fuel tank cap ................................... 3-3
Fuel .................................................. 3-3
Fuel tank breather hose .................. 3-5
Fuel cock ......................................... 3-5
Starter (choke) knob ........................ 3-6
Seat ................................................. 3-6
Adjusting the shock absorber
assembly ...................................... 3-7
Starting circuit cut-off system .......... 3-8
PRE-OPERA
PRE-OPERA
PRE-OPERA
PRE-OPERA
PRE-OPERATION CHECKS
TION CHECKS
TION CHECKS
TION CHECKS
TION CHECKS ..............
..............
..............
..............
.............. 4-1
4-1
4-1
4-1
4-1
Pre-operation check list ................... 4-1
OPERA
OPERA
OPERA
OPERA
OPERATION AND IMPOR
TION AND IMPOR
TION AND IMPOR
TION AND IMPOR
TION AND IMPORT
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TANT
ANT
ANT
ANT
ANT RIDING
RIDING
RIDING
RIDING
RIDING
POINTS
POINTS
POINTS
POINTS
POINTS ..............................................
..............................................
..............................................
..............................................
.............................................. 5-1
5-1
5-1
5-1
5-1
Starting and warming up a cold
engine .......................................... 5-1
Starting a warm engine .................... 5-2
Shifting ............................................. 5-2
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
PERIODIC MAINTENANCE AND
PERIODIC MAINTENANCE AND
PERIODIC MAINTENANCE AND
PERIODIC MAINTENANCE AND
MINOR REP
MINOR REP
MINOR REP
MINOR REP
MINOR REPAIR
AIR
AIR
AIR
AIR .................................
.................................
.................................
.................................
................................. 6-1
6-1
6-1
6-1
6-1
Periodic maintenance chart for
theemission control system .......... 6-2
General maintenance
and lubrication chart .................... 6-3
Removing and installing the
panels .......................................... 6-6
Checking the spark plug .................. 6-7
Engine oil and oil filter element ....... 6-8
Cleaning the air filter element ....... 6-11
Cleaning the spark arrester ........... 6-13
Adjusting the carburetor ................ 6-14
Adjusting the throttle cable
free play .................................... 6-14
Adjusting the valve clearance ........ 6-14
Tires ............................................... 6-15
Spoke wheels ................................ 6-17
Accessories and replacement
parts .......................................... 6-17
Adjusting the clutch lever
free play .................................... 6-18
Adjusting the brake pedal
position ....................................... 6-18
Checking the front brake
pads and rear brake shoes ....... 6-19
Checking the brake fluid level ....... 6-20
Changing the brake fluid ............... 6-21
Drive chain slack ........................... 6-21
Lubricating the drive chain ............ 6-22
Checking and lubricating
the cables .................................. 6-23
Checking and lubricating
the throttle grip and cable ......... 6-23
Checking and lubricating
the brake and clutch levers ....... 6-23
Lubricating the brake pedal ........... 6-24
Checking and lubricating the
sidestand .................................... 6-24
Checking the front fork .................. 6-24
Checking the steering .................... 6-25
Checking the wheel bearings ........ 6-26
Battery ........................................... 6-26
Replacing the fuse ......................... 6-27
Supporting the motorcycle ............. 6-28
Front wheel .................................... 6-28
Rear wheel .................................... 6-29
Troubleshooting ............................. 6-30
Troubleshooting chart .................... 6-31
