Yamaha Urban Rush PW70URL, Assembly Manual

Page 1: ...2018 ASSEMBLY MANUAL URBAN RUSH PW70URL PW70URM PW70URS LIT 15666 00 02 X1M 28107 11 ...

Page 2: ...l where applicable The procedures below are described in the order that the procedures are carried out correctly and completely Failure to do so can result in poor performance and possible harm to the bicycle and or rider Particularly important information is distinguished in this manual by the following notations Follow the instructions in the Dealer Warranty Handbook Procedure Section This is th...

Page 3: ...N 1 Part box 1 2 Front wheel 8 Do not use a cutter scissors or other sharp object to open the part boxes otherwise the included parts could be damaged 8 Wear suitable protective gear such as gloves when handling and opening the part boxes NOTICE 1 2 ...

Page 4: ...s subject to change without notice No Part names Q ty Remarks 1 Front wheel 1 2 Part box 1 1 3 Part box 2 1 2 in part box 1 4 Part box 3 1 2 in part box 1 5 Part box 4 1 2 in part box 1 6 Saddle and seat post assembly 1 7 Front axle 1 8 Pedals 2 1 each for left and right 9 Bell 1 0 Front reflector 1 q Rear reflector 1 w Owner s manual 1 e Button cell battery 1 w in owner s manual pouch Standard CR...

Page 5: ...INCLUDED PARTS 3 7 9 1 2 3 4 5 r t 0 q w e 6 7 8 9 ...

Page 6: ...rom the front disc cali per a Give the removed spacer b to the customer explaining how it is used Align the holes in the front wheel 1 with the holes in the fork end and install the front wheel 1 Install it in such a way that the disc rotor c does not touch the disc pad Install the front axle 2 to the fork end holes from the left side of the bicycle Tighten the bolts and nuts to the specified torq...

Page 7: ...andlebar stem Position the handlebar stem a in a straight line with the front wheel Tighten the bolts b and c in that order to the specified torques e d d d 8 Position the lever when it cannot touch obstacles while the bicycle is moving If not the lever could be unlocked unexpectedly causing the front wheel to come off result ing in an accident with severe injury or death 8 Fasten the lever d at p...

Page 8: ...own in the illustration TIP 8 Tighten bolts d evenly in stages in the order shown in the illustration 8 Tighten in such a way that the gaps g above and below the handlebar holder c are equal 4 Installing the display unit s button cell bat tery Loosen the bolts a and remove the display unit b from the bracket c a b c d d Tightening torque 6 N m 0 6 kgf m 4 4 lb ft The handlebar a should not touch t...

Page 9: ...f the front and rear brake hoses and shift wires As shown in the illustration install the bracket part of the display unit a to the side of the han dlebar holder b and tighten the bolts c to the specified torque 6 Installing the headlight Install the headlight a to the bracket b of the display unit then tighten the bolt c to the spec ified torque TIP Install in such a way that the headlight points...

Page 10: ... the right side of the bicycle as shown then tighten it with the screw 2 9 Routing the wires Confirm that hoses and wires are routed in order starting from front to back Front brake hose 1 Rear brake hose 2 Rear shift wire 3 Front shift wire 4 Headlight lead 5 Display unit lead 6 a 1 1 Front reflector 1 B 2 1 a 1 Bell 1 B 2 Screw 1 B 5 4 1 6 3 2 5 4 1 6 3 2 Be sure to route the wires as shown in t...

Page 11: ... wire 4 headlight lead 5 and plastic locking ties 7 are placed as shown in the illustration Check that the front brake hose 1 rear brake hose 2 rear shift wire 3 display unit lead 6 and plastic locking ties 8 are placed as shown in the illustration 5 4 7 3 2 8 1 6 ...

Page 12: ...t which the raise limit b is visible the seat post clamp or even frame may break which could cause the rider to lose control and fall 8 Always tighten fasteners to the correct torque Bolts that are too tight can stretch and deform Bolts that are too loose can move and fatigue Either mistake can lead to a sudden failure of the bolt causing the rider to lose control and fall Do not insert the seat p...

Page 13: ...rew for the left pedal 13 Installing the battery pack Check that the battery pack 1 is fully charged according to owner s manual procedures then install the battery pack 1 14 Adjusting the display unit s time A Press the power switch a to turn on the power B Press and hold the function select switch b 2 seconds or longer until the function display c switches to the main menu display C Press the as...

Page 14: ...operation of the speed sensor A Press the power switch a to turn on the power B Long press the power switch a approximately 10 seconds within 30 seconds after turning on the power check that the display switches to the diagnosis function selection screen b then release the power switch a C Press the assist mode switch c display SPEED SNSR on the diagnosis function selection screen b then press the...

Page 15: ...rew 1 to adjust the open ing of the tip of the brake lever a from the tip of the grip TIP Adjust to a position at which it is easy for the cus tomer to operate the front and rear brake levers and within the range of play of the brake levers a c b 1 b direction Opening gets smaller c direction Opening gets larger After adjusting the brake lever opening check that the rotation of the front and rear ...

Page 16: ...he chain 8 Bell sound 8 Battery pack locking operation Check that the battery pack locks securely 8 Check of battery pack and battery charger operation 8 Operation of the meter switches and drive unit 8 Light brightness and angle of the headlight Check that the headlight shines on the road approximately 33 ft 10 m ahead 8 Installation state of the reflectors 8 Maximum tire air pressure Front tire ...

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