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PERIODIC MAINTENANCE AND ADJUSTMENT

7-4

7

EAU32185

General maintenance and lubrication chart 

No.

ITEM

ROUTINE

INITIAL

ODOMETER READINGS

600 mi 

(1000 km) 

or 

1 month

4000 mi 

(7000 km) 

or 

6 months

8000 mi 

(13000 km) 

or 

12 months

12000 mi 

(19000 km) 

or 

18 months

16000 mi 

(25000 km) 

or 

24 months

20000 mi 

(31000 km) 

or 

30 months

1

*

Air filter element

• Clean with compressed air.
• Replace if necessary.

2

*

Clutch

• Check operation.
• Adjust or replace cable.

3

*

Front brake

• Check operation, fluid level, and 

for fluid leakage.

• Adjust brake lever free play and 

replace brake pads if necessary.

4

*

Rear brake

• Check operation, fluid level, and 

for fluid leakage.

• Replace brake pads if necessary.

5

*

Brake hoses

• Check for cracks or damage.

• Replace.

Every 4 years

6

*

Wheels (XVS11Y)

• Check runout, spoke tightness 

and for damage.

• Tighten spokes if necessary.

7

*

Wheels 
(XVS11AWY/
XVS11ATY)

• Check runout and for damage.
• Replace if necessary.

8

*

Tires

• Check tread depth and for dam-

age.

• Replace if necessary.
• Check air pressure.
• Correct if necessary.

U3B813E0.book  Page 4  Monday, March 31, 2008  9:04 AM

Summary of Contents for V-Star XVS11Y

Page 1: ...3B8 28199 13 XVS11Y C XVS11AWY C XVS11ATY C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 21...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U3B813E0 book Page 1 Monday March 31 2008 9 04 AM...

Page 3: ...ycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manu...

Page 4: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicat...

Page 5: ...by Yamaha Motor Corporation U S A 1st edition March 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibite...

Page 6: ...tarting a warm engine 6 2 Shifting 6 3 Engine break in 6 4 Parking 6 5 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 Gener...

Page 7: ...2 Replacing a turn signal light bulb or the tail brake light bulb 7 33 Supporting the motorcycle 7 33 Troubleshooting 7 34 Troubleshooting chart 7 35 MOTORCYCLE CARE AND STORAGE 8 1 Matte color cautio...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement labe...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 3 XVS11Y 3 XVS11AWY XVS11ATY 4 California only 2 1 U3B813E0 book Page 2 Monday March 31 2008 9 04 AM...

Page 10: ...assenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver...

Page 11: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear l...

Page 12: ...your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili...

Page 13: ...g clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to impr...

Page 14: ...sorber assembly spring preload adjusting ring page 4 15 5 Helmet holder page 4 13 6 Rear turn signal light page 7 33 7 Tail brake light page 7 33 8 Storage compartment page 4 14 9 Owner s tool kit pag...

Page 15: ...er assembly spring preload adjusting ring page 4 15 5 Helmet holder page 4 13 6 Rear turn signal light page 7 33 7 Tail brake light page 7 33 8 Storage compartment page 4 14 9 Owner s tool kit page 7...

Page 16: ...7 29 3 Main fuse page 7 30 4 Fuel tank page 4 6 5 Front turn signal position lights page 7 33 6 Main switch steering lock page 4 1 7 Air filter element page 7 13 8 Rear brake light switch page 7 22 9...

Page 17: ...3 Main fuse page 7 30 4 Fuel tank page 4 6 5 Front turn signal position lights page 7 33 6 Main switch steering lock page 4 1 7 Air filter element page 7 13 8 Rear brake light switch page 7 22 9 Brake...

Page 18: ...r page 4 5 2 Left handlebar switches page 4 4 3 Starter choke lever page 4 10 4 Speedometer unit page 4 3 5 Fuel tank cap page 4 6 6 Right handlebar switches page 4 4 7 Throttle grip page 7 15 8 Brake...

Page 19: ...re off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control o...

Page 20: ...maha dealer check the electrical cir cuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a m...

Page 21: ...traveled with a full tank of fuel This information will enable you to plan future fuel stops TIP This model is not equipped with a ta chometer however it has a built in speed limiter which prevents th...

Page 22: ...y by pushing the switch in after it has returned to the cen ter position TIP The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel whi...

Page 23: ...870 Shift pedal XVS11Y The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission eq...

Page 24: ...own on the brake pedal EAU13121 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the f...

Page 25: ...er refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop f...

Page 26: ...containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle perfor...

Page 27: ...ex plained as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running...

Page 28: ...n b to turn off the starter choke NOTICE ECA10990 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter chok...

Page 29: ...ont of the rider seat into the seat hold ers as shown and then place the seat in the original position 2 Install the passenger seat holder and bolts 3 Install the passenger seat TIP Make sure that the...

Page 30: ...the washer and nut and then tighten the nut to the specified torque Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rid...

Page 31: ...r insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING Never ride with a helmet attached to the helme...

Page 32: ...it clockwise 2 Pull the storage compartment cov er out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwis...

Page 33: ...ulling the fastener out 3 Pull the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener XVS11Y XVS11AWY XVS11ATY 5 To increase the spring preload and thereby hard...

Page 34: ...and push the protruding pin in until it is flush with the fastener head 7 Install the rider seat 1 Spring preload adjusting ring 2 Position indicator 3 Special wrench 1 Position indicator 2 Spring pre...

Page 35: ...e ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand c...

Page 36: ...d is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the tr...

Page 37: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The...

Page 38: ...d in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any pro...

Page 39: ...ck lever free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system...

Page 40: ...hat operation is smooth Lubricate pedal pivoting points if necessary 7 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 26 Sidestand Make su...

Page 41: ...r light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 10 5 Start the engine by pushing the start sw...

Page 42: ...The engine is warm when it responds normally to the throttle with the starter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than ne...

Page 43: ...Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16681 To start out and accele...

Page 44: ...eriod between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The...

Page 45: ...gine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or childre...

Page 46: ...nning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carb...

Page 47: ...in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain...

Page 48: ...eplace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust valv...

Page 49: ...eplace cable 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid lea...

Page 50: ...and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply lithiu...

Page 51: ...e oil filter ele ment Replace 24 Final gear oil Check oil level and for oil leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Fro...

Page 52: ...and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and i...

Page 53: ...hen install the bolt EAU19552 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spa...

Page 54: ...essary To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating s...

Page 55: ...t posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check th...

Page 56: ...higher Make sure that no foreign mate rial enters the crankcase 6 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the en...

Page 57: ...r case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP The final gear oil level must b...

Page 58: ...air filter element should be cleaned as follows at the intervals specified in the periodic maintenance and lubrica tion chart Clean or if necessary re place the air filter element more frequently if...

Page 59: ...ilter element in stalled otherwise the piston s and or cylinder s may become excessively worn ECA10481 5 Install the air filter case cover by in stalling the bolts EAU21271 Carburetors The carburetors...

Page 60: ...rottle EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if n...

Page 61: ...verload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tr...

Page 62: ...n This motorcycle is equipped with spoke wheels and tube tires WARNING EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle ma...

Page 63: ...WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front XVS11ATY 225 k...

Page 64: ...istics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd Minimum tire tread de...

Page 65: ...XVS11AWY XVS11ATY To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends...

Page 66: ...ver free play turn the adjusting bolt in direction b 3 Tighten the locknut TIP If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yama...

Page 67: ...ng the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22271 Adjusting the rear brake light switch The rear brake...

Page 68: ...to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disappeared have a Yamaha dealer r...

Page 69: ...water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces...

Page 70: ...ith cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip sh...

Page 71: ...and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair...

Page 72: ...cked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the o...

Page 73: ...f the ground See page 7 1 for more in formation WARNING To avoid injury securely support the ve hicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and...

Page 74: ...rompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed...

Page 75: ...battery EAU46130 Replacing the fuses The main fuse is located under the igni tor unit panel The fuse box which contains the fuses for the individual circuits is located be hind the storage compartmen...

Page 76: ...amaha dealer check the electrical system 8 Place the ignitor unit panel in the original position and install the quick fasteners TIP To install a quick fastener push its pin back so that it will protr...

Page 77: ...e headlight bulb using a cloth moistened with al cohol or thinner 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the hea...

Page 78: ...ions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any m...

Page 79: ...l systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle pr...

Page 80: ...the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not star...

Page 81: ...ler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stal...

Page 82: ...r riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after e...

Page 83: ...polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26231 Storage Short term Always store your motorcycle in a cool dry place and if...

Page 84: ...ry from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark p...

Page 85: ...m 133 9 in XVS11ATYC 3400 mm 133 9 in XVS11AWY 3400 mm 133 9 in XVS11AWYC 3400 mm 133 9 in XVS11Y 3200 mm 126 0 in XVS11YC 3200 mm 126 0 in Weight With oil and fuel XVS11ATY 285 0 kg 628 lb XVS11ATYC...

Page 86: ...ype Double cradle Caster angle 33 00 Trail XVS11ATY 132 0 mm 5 20 in XVS11ATYC 132 0 mm 5 20 in XVS11AWY 132 0 mm 5 20 in XVS11AWYC 132 0 mm 5 20 in XVS11Y 136 0 mm 5 35 in XVS11YC 136 0 mm 5 35 in Fr...

Page 87: ...225 kPa 2 25 kgf cm 33 psi XVS11Y 200 kPa 2 00 kgf cm 29 psi XVS11YC 200 kPa 2 00 kgf cm 29 psi Rear XVS11ATY 250 kPa 2 50 kgf cm 36 psi XVS11ATYC 250 kPa 2 50 kgf cm 36 psi XVS11AWY 250 kPa 2 50 kgf...

Page 88: ...neto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light 12 V 8 0 W 27 0 W 1 Front turn sig...

Page 89: ...entification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification...

Page 90: ...el is affixed to the frame under the rider seat See page 4 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer...

Page 91: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yama...

Page 92: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed...

Page 93: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 94: ...MATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U3B813E0 book Page 6 Monday March 31...

Page 95: ...r warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Page 96: ...y later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty c...

Page 97: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Page 98: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to he...

Page 99: ...n number 10 1 L Labels location 1 1 Luggage strap holders 4 17 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record 10 5...

Page 100: ...urn signal light bulb or tail brake light bulb replacing 7 33 Turn signal switch 4 4 V Valve clearance 7 15 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bear...

Page 101: ...U3B813E0 book Page 3 Monday March 31 2008 9 04 AM...

Page 102: ...PRINTED IN JAPAN 2008 04 1 5 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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