Yamaha WOLUERINE RMAX, Owner'S Manual

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...ore choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and...

Page 6: ...witch 5 15 Winch switch YXF10WPZM 5 15 On Command drive knob 2WD 4WD DIFF LOCK 5 16 D mode knob SPORT TRAIL CRAWL YXF10WPZM 5 17 Accelerator pedal 5 18 Brake pedal 5 19 Parking brake lever 5 19 Drive...

Page 7: ...lerator pedal 6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 7 Control cables 6 7 Tires 6 7 OPERATION 7 1 Engine break in 7 1 Start...

Page 8: ...replacement 9 41 Checking the brake pedal 9 41 Checking the accelerator pedal 9 42 Parking brake lever free play adjustment 9 42 Brake light switch adjustment 9 43 Cable inspection and lubrication 9 4...

Page 9: ...rol Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SID...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Page 11: ...l EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 1 1 Mod...

Page 12: ...1 3 1 1 Key identification number 1 UB4J10E0 book Page 3 Monday June 22 2020 10 41 AM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 1 1 1 2 3 2 2 4 4 5 4 4 6 7 6 7 8 9 8 9 10 10 10 11 11 11 12 12 13 13 12 13 UB4J10E0 book Page 1 Monday June 22 2020 10 41 AM...

Page 14: ...2 2 2 17 18 16 15 14 17 UB4J10E0 book Page 2 Monday June 22 2020 10 41 AM...

Page 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...hift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the ri...

Page 17: ...F2259 00 YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A B4J F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requi...

Page 18: ...440 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD of 441 lbs...

Page 19: ...r other accidents Secure load to prevent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer...

Page 20: ...exceed seating capacity 3 passengers Read Owner s Manual Read Tips Guide for the Recreational Off Highway Vehicle Driver Follow All Instruction and Warnings Rollovers have caused severe injuries and...

Page 21: ...Off Highway Vehicle Can Cause Severe Injury or Death Be Prepared Fasten seat belts Wear an approved helmet eye protection and protective gear Passengers must be able to reach the handhold while keepi...

Page 22: ...ngers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehi...

Page 23: ...against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly...

Page 24: ...abel next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose...

Page 25: ...Turning the steering wheel too far or too fast can result in a rollover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid...

Page 26: ...avel Do not operate the vehicle in fast flowing water or water deeper than 41 cm 16 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or sl...

Page 27: ...carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and doo...

Page 28: ...cessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other mod ifications performed to your Wolverine RMAX4 that c...

Page 29: ...6 6 5 7 8 7 9 10 11 1 Winch YXF10WPZM 2 Fuses 3 Battery 4 Air filters 5 Shoulder bolster 6 Seat belt 7 Door 8 Engine oil tank 9 Coolant reservoir 10 Brake fluid reservoir 11 Front shock absorber asse...

Page 30: ...1 2 3 3 6 7 8 5 4 1 Brake tail light 2 Cargo area 3 Seat belt 4 Fuel tank cap 5 Transmission oil dipstick 6 Oil filter cartridge 7 Rear shock absorber assembly 8 Spark arrester UB4J10E0 book Page 2 Mo...

Page 31: ...itch 5 D mode knob YXF10WPZM 6 Winch switch YXF10WPZM 7 Auxiliary DC jack 8 Storage compartment 9 Front passenger handhold 10 Glove compartment 11 USB jack YXF10WPZM 12 Drive select lever 13 Parking b...

Page 32: ...vehicle you have purchased may differ slightly from those shown in the figures of this man ual 1 2 2 2 1 Rear passenger handhold 2 Auxiliary DC jack YXF10WPZM UB4J10E0 book Page 4 Monday June 22 2020...

Page 33: ...s and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engag...

Page 34: ...ver is in the R position EBU39330 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light 3...

Page 35: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 16 and 7 6 for more informa tion on selecting the drive mode Due to the synchroni...

Page 36: ...and allow it to cool See page 9 60 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then...

Page 37: ...a dealer check the vehicle EBU39381 Electric Power Steering warning light This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re...

Page 38: ...to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the reminder light does not come on when the key is turned to on o...

Page 39: ...nges the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT button pushed turn the key to on Odomet...

Page 40: ...reset then push the RESET button until it is reset TIP The odometer will lock at 199999 The tripmeters will reset and continue counting after 9999 9 is reached Clock hour meter voltage display and co...

Page 41: ...he mi nute digits will start flashing 5 Use the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display This display shows the battery voltage...

Page 42: ...nues to rise the message Hi will flash TIP The coolant temperature display can be set to C or F To switch the temperature units turn the key to off then while holding the RESET button pushed turn the...

Page 43: ...gal of fuel re mains Refuel as soon as possible TIP If the electrical circuit for the fuel gauge is not working correctly all display segments will flash repeatedly Have a Yamaha dealer check the veh...

Page 44: ...e multi function meter unit when the ve hicle is stopped To adjust the brightness 1 Push the SELECT button until the brightness level is displayed 2 Use the RESET button to set the bright ness level 3...

Page 45: ...hould be checked as soon as possible in order to avoid en gine damage EBU37660 Speed Management System This model is equipped with a Speed Man agement System When the Speed Manage ment System switch i...

Page 46: ...he speed management icon comes on See page 5 10 TIP The main switch must be turned to off and then back to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Bef...

Page 47: ...f for an extended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge...

Page 48: ...lied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear w...

Page 49: ...anging the D mode be sure to stop the vehicle and take your foot off the accelerator pedal Mode TRAIL Mode TRAIL offers smooth acceleration linear engine response and strong engine braking This mode i...

Page 50: ...trails TIP When the Speed Management System switch is set to the on position the D mode function is deactivated EBU31413 Accelerator pedal Press the accelerator pedal to increase en gine speed and th...

Page 51: ...matically reduced TIP When the brake pedal is pressed and then the accelerator pedal is pressed the brake over ride system will not engage EBU35642 Parking brake lever Setting the parking brake lever...

Page 52: ...s model s transmission includes a V belt which provides the luxury of an automatic transmission The V belt wears out naturally the more you drive However it will wear out more quickly from hard drivin...

Page 53: ...uel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU37390 Doors The door handle is loc...

Page 54: ...oor EBU37600 Passenger seat cushion To remove the passenger seat cushion lift the front of the cushion and then pull the cushion off 1 Handle 2 Door 1 2 1 Handle 2 Door 1 2 UB4J10E0 book Page 22 Monda...

Page 55: ...passenger could fall EWB04240 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operat...

Page 56: ...operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting...

Page 57: ...53 Rearview mirror YXF10WPZM TIP Adjust the rearview mirror before starting off EBU36184 Seat belts Front seat belts Rear seat belts 1 Rearview mirror YXF10WPZM 1 UB4J10E0 book Page 25 Monday June 22...

Page 58: ...t NOTICE ECB02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material...

Page 59: ...oning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their si...

Page 60: ...njure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly inj...

Page 61: ...aximum load limits Heavier cargo could cause loss of control because of improper weight balance TIP Use the cargo hooks to tie down loads See page 7 8 for precaution information 1 Cargo bed 2 Folded r...

Page 62: ...lift it up 2 While pulling the seat lock lever slide the seat forward completely until it locks in place 3 Remove the seat belt buckle storage compartment cover and place the buck les in the compartme...

Page 63: ...lift up the seat belt buckles 2 Install the seat belt buckle storage com partment cover 3 While pulling the seat lock lever slide the seat rearward completely until it locks in place 4 Place the seat...

Page 64: ...the tailgate to securely lock it in place EBU39681 Front and rear shock absorber assem blies The shock absorber assemblies are equipped with a spring preload adjusting nut and a compression damping f...

Page 65: ...preload adjusting nut in direction a to increase the spring pre load and thereby harden the suspension and in direction b to decrease the spring preload and thereby soften the suspen sion TIP A specia...

Page 66: ...ng Minimum soft Distance A 519 3 mm 20 44 in Standard Distance A 509 3 mm 20 05 in Maximum hard Distance A 499 3 mm 19 66 in Rear spring preload setting Minimum soft Distance A 475 2 mm 18 71 in Stand...

Page 67: ...mping force ad juster in direction a To decrease the compression damping force and thereby soften the compression damping turn the adjuster in direction b 1 Compression damping force adjuster 3 2 1 1...

Page 68: ...r damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a...

Page 69: ...ng Al low the winch motor to cool and the bat tery to recharge between uses EBU31552 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 2 5 cm receiver for...

Page 70: ...ks one in the dashboard and one in front of the rear left passenger seat This vehicle also has a 5 V USB jack in the center console Accessories with the proper plug such as a radio or smartphone charg...

Page 71: ...ar auxiliary DC jacks must never exceed the stated maximum capacity Exceeding the maxi mum capacity may overload the circuit and cause the fuse to blow If accessories are used while the head lights ar...

Page 72: ...ZM This vehicle is equipped with Yamaha Adven ture Pro powered by Magellan Read the Yamaha Adventure Pro Owner s Manual for more information WARNING EWB04390 Always stop the vehicle before operating t...

Page 73: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha deale...

Page 74: ...old Check for stability and proper fastening 6 7 8 9 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for prope...

Page 75: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspe...

Page 76: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should s...

Page 77: ...ith the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser no...

Page 78: ...ack to the idle position when released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off...

Page 79: ...l noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting o...

Page 80: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire...

Page 81: ...i Front Minimum 103 0 kPa 1 030 kgf cm 15 0 psi Rear Minimum 103 0 kPa 1 030 kgf cm 15 0 psi VEHICLE LOAD of 200 0 510 0 kg 441 1124 lb FRONT Recommended 117 0 kPa 1 170 kgf cm 17 0 psi REAR Recommend...

Page 82: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Page 83: ...started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the...

Page 84: ...ur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by...

Page 85: ...ake your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift gui de When in reverse the revers...

Page 86: ...eople or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing 1 Drive select lever 2 L Low range 3 H High range 4 N Neutr...

Page 87: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4...

Page 88: ...and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the...

Page 89: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 5 37 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight i...

Page 90: ...g heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident...

Page 91: ...that product and only attach to the hitch or hitch bracket of the Wolverine RMAX4 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the Wolverine RMAX...

Page 92: ...YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Wolverine RMAX4 has higher ground clear ance and other feat...

Page 93: ...st be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is n...

Page 94: ...not carry any other passengers Do not carry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety se...

Page 95: ...pants in the event of an accident If these features are not used properly they can cause injury Protective structure The vehicle cage frame provides a protective structure that helps limit intrusions...

Page 96: ...ngers The driver must be sure that the passengers are belted before driving Be sure that each occupant s seat belt latch plate is inserted into the appropriate buckle Be sure the seat belt is not twis...

Page 97: ...any necessary replacements made as soon as possible Front seat belts Rear seat belts To wear the seat belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and c...

Page 98: ...lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips Be sure the seat belt is not caught on the shoulder bolster or other object 5 Position the s...

Page 99: ...oors are designed to reduce the likeli hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover The doors may also re duce intrusion of objects...

Page 100: ...d balance Holding onto the handhold helps to reduce the likelihood that the pas sengers put a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passengers are holdi...

Page 101: ...the handhold is properly secured before starting off Seat and shoulder bolsters The seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside o...

Page 102: ...palms on the out side of the steering wheel Similar to other off road vehicles if the Wolverine RMAX4 hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back a...

Page 103: ...gers should wear the following to reduce risk of injury in an acci dent CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Glove...

Page 104: ...r injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha Wolverine RMAX4 users You...

Page 105: ...t the engine Turning Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand s...

Page 106: ...age to the engine or drive train may occur Then release the parking brake ECB02160 Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and the vehicle will begin to acce...

Page 107: ...vehicle movement can cause seri ous injury or death and it may be dangerous to try to stop the vehicle Parking on a flat area When parking on a flat area stop the engine and shift the drive select le...

Page 108: ...or holes without enough time to react To avoid loss of control or rollover always be alert to changing surfaces or terrain when operating the vehicle Your Yamaha Wolverine RMAX4 has higher ground cle...

Page 109: ...increases your risk of roll over Practice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction moment...

Page 110: ...f the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehic...

Page 111: ...or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction d...

Page 112: ...peration and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near...

Page 113: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UB4J10E0 book Page 22 Mo...

Page 114: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifi...

Page 115: ...included in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are suff...

Page 116: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB4J10E0 book Page 3 Monday June 22 2020 10 41 AM...

Page 117: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or d...

Page 118: ...ol system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean N...

Page 119: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 120: ...ke pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear crack...

Page 121: ...just if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Che...

Page 122: ...r cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Transmission service Have the V belt inspected regularly Replace when worn or soon...

Page 123: ...0 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB4J10E0 book Page 10 Monday June 22...

Page 124: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use o...

Page 125: ...off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately 10 minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the d...

Page 126: ...and then install the quick fastener screws To change the engine oil 1 Park the vehicle on a level surface 2 Remove the rear cup holder panel 3 Start the engine warm it up for several minutes and then...

Page 127: ...engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Cylinder head cap 2 Engine oil tank filler cap 2 2 2 1 1 1 Engine oil tank drain bolt...

Page 128: ...to drain the oil from the oil cooler 11 Install the engine oil drain bolts engine oil tank drain bolt oil cooler drain bolts and their new gaskets and then tighten the bolts to the specified torques...

Page 129: ...of the recommend ed type to raise it to the maximum level mark on the dipstick TIP Be sure to wipe off spilled oil on any parts af ter the engine and exhaust system have cooled down 19 Install and ti...

Page 130: ...an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is ava...

Page 131: ...ded engine oil Check the engine oil level and the vehicle for oil leakage Install the rear cup holder panel TIP Refer to steps 11 21 of the To change the engine oil section for the oil filling procedu...

Page 132: ...oil s qualities and blend in the ideal ba lance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct...

Page 133: ...mission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up t...

Page 134: ...um and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8...

Page 135: ...ately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torqu...

Page 136: ...this main tenance More frequent inspections are rec ommended if you often drive hard or operate in severe conditions When worn the V belt should be replaced to prevent unintended breakdowns Wear symp...

Page 137: ...ase The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gas...

Page 138: ...oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specifie...

Page 139: ...ear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the...

Page 140: ...n bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with th...

Page 141: ...water at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since...

Page 142: ...Install the hood To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove...

Page 143: ...tem In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a me dium to light tan color th...

Page 144: ...e wrench is not available when in stalling the spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as...

Page 145: ...mi TIP Service the air filters more frequently when operating in wet or dusty environments Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case fo...

Page 146: ...er 1 Remove the hood 2 Remove the air filter case cover by un hooking the air filter case cover holders 3 Remove the foam air filter 4 Pull off the air filter element lock plate and then remove the fo...

Page 147: ...ter to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter...

Page 148: ...ter 1 Remove the hood 2 Remove the primary air filter 3 Remove the secondary air filter by re moving the screws 4 Insert a new air filter element and tighten the screws 5 Install the primary air filte...

Page 149: ...cle After operating in water deep enough to allow water to enter the V belt case remove the drain plug to drain any water from the case If water drains from the V belt case after re moving the drain p...

Page 150: ...tart the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 2 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 3 Tap the tailpipe lightly and then use...

Page 151: ...l the bolts and tighten them to the specified torque EBU32460 Valve clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the val...

Page 152: ...EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have...

Page 153: ...g brak ing performance Clean the filler cap before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing le...

Page 154: ...ent Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or lea...

Page 155: ...lever free play adjust ment Periodically check the parking brake lever free play 1 Shift the drive select lever into low gear L 2 Check the parking brake lever free play The maximum free play is equa...

Page 156: ...akes effect WARNING EWB04220 The brake light switch is part of the brake override system Improper adjustment may prevent the brake override system from working properly If necessary adjust the brake l...

Page 157: ...ult when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place the...

Page 158: ...ntervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU32590 Rear knuckle upper and lower pivot lu brication left and right...

Page 159: ...al 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommen...

Page 160: ...l four tires at the same time If that is not possible you must re place the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03...

Page 161: ...lead acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corro...

Page 162: ...f water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries m...

Page 163: ...s instructions or have a Yamaha dealer charge it for you Keep in mind that the battery tends to dis charge more quickly if the vehicle is equipped with optional electrical accesso ries NOTICE ECB0093...

Page 164: ...Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing t...

Page 165: ...ot reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 9 10 3 Using a charged 12 volt battery connect the positive lead of the j...

Page 166: ...en disconnect the positive lead of the jump er cable from the charged battery and the battery in the vehicle 7 Install the hood EBU32664 Fuse replacement The fuses are located under the hood If an ele...

Page 167: ...er fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Main fuse 2 EPS fuse 3 Fuel injection system spare fuse 4 Fuel injection system fuse 5 Spare...

Page 168: ...ose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam the outer two headlights come on When the headlights are set to hig...

Page 169: ...hood See page 9 10 2 Remove the headlight cover by removing the quick fastener screws 3 To raise the beam turn the headlight beam adjusting bolt in direction a To lower the beam turn the headlight bea...

Page 170: ...ED brake tail light there are no replaceable bulbs If a light does not come on check for a loose connection check the fuses and then have a Yamaha dealer check the vehicle TIP When the transmission is...

Page 171: ...a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are ofte...

Page 172: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 173: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check t...

Page 174: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause w...

Page 175: ...r or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour on...

Page 176: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Cons...

Page 177: ...41 cm 16 in Weight Curb weight 904 0 kg 1993 lb YXF10WPAM 930 0 kg 2050 lb YXF10WPZM Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number...

Page 178: ...S qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 4 35 L 4 60 US qt 3 83 Imp qt Air filter Air filter element...

Page 179: ...model GBC DIRT COMMANDER YXF10WPAM MAXXIS ML19A CARNAGE YXF10WPZM Rear tire Size 29x11 00R14 NHS Manufacturer model GBC DIRT COMMANDER YXF10WPAM MAXXIS ML19A CARNAGE YXF10WPZM Loading Maximum load 510...

Page 180: ...spension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 361 mm 14 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic da...

Page 181: ...ial gear lock indicator light LED EPS warning light LED Helmet reminder light LED Seat belt reminder light LED Battery voltage warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 10 0...

Page 182: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s sto...

Page 183: ...this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in t...

Page 184: ...pose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Page 185: ...the maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3...

Page 186: ...inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of eac...

Page 187: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Page 188: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives y...

Page 189: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient conta...

Page 190: ...operation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 27 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 26 Dif...

Page 191: ...1 1 Multi function meter unit 5 6 N Neutral indicator light 5 2 Noise regulation 12 3 O On Command drive knob operation 7 6 Owner s Manuals and Tool kit 9 2 P Parking 7 8 Parking brake indicator light...

Page 192: ...ssion Pre operation check 6 6 Troubleshooting 9 58 Troubleshooting charts 9 59 V Valve clearance 9 38 V belt case drain plug 9 36 Vehicle Emission Control Information label 12 1 Vehicle identification...

Page 193: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 194: ...DIC183 PRINTED IN USA 2020 04 1 6 1 CR E...