Yamaha Wolverine YFM35XY, Owner'S Manual

Page 1: ...3D5 F8199 13 LIT 11626 22 44 This ATV should not be ridden by anyone under 16 years of age WARNING YFM35XY OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information DIC183 ...

Page 2: ...EBU17092 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold U3D513E0 book Page 1 Monday May 19 2008 3 19 PM ...

Page 3: ...includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETE LY BEFORE OPERATING YOUR ATV MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND NOTICE LABELS ON THE AT...

Page 4: ...e safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inf...

Page 5: ...el and spark arrester laws and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17402 YFM35XY OWNER S MANUAL 2008 by Yamaha Motor Corporation U S A 1st edition May 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printe...

Page 6: ...iter 4 4 Front brake lever 4 5 Brake pedal and rear brake lever 4 6 Parking brake 4 7 Drive select lever 4 7 Fuel tank cap 4 8 Fuel 4 8 Fuel cock 4 10 Starter choke 4 11 Seat 4 12 Storage compartment 4 13 Adjusting the front shock absorber assemblies 4 14 Adjusting the rear shock absorber assembly 4 15 PRE OPERATION CHECKS 5 1 Pre operation check list 5 1 Fuel 5 3 Engine oil 5 3 Final gear oil 5 3...

Page 7: ...ual and tool kit 8 1 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Removing and installing the panel 8 8 Checking the spark plug 8 9 Engine oil and oil filter cartridge 8 11 Final gear oil 8 15 Cleaning the air filter element 8 18 Cleaning the spark arrester 8 21 V belt cooling duct check hose 8 23 V belt case drain plug 8 23 Adjusting...

Page 8: ...shaft 8 35 Battery 8 36 Replacing a fuse 8 38 Replacing a headlight bulb 8 40 Adjusting a headlight beam 8 42 Replacing the tail brake light bulb 8 42 Removing a wheel 8 43 Installing a wheel 8 43 Troubleshooting 8 45 Troubleshooting chart 8 46 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 Noise regulation 11 3 Maintenan...

Page 9: ...should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV Always avoid operating an ATV on any paved surfaces including sidewalks driveways park ing lots and streets Nev...

Page 10: ...limbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle suddenly Never go over the top of a hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefull...

Page 11: ...st flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size an...

Page 12: ...e pilot lights of water heaters and clothes dryers When transporting the ATV in another vehi cle be sure it is kept upright and that the fuel cock is in the OFF position Other wise fuel may leak out of the carburetor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause inju ries HOW TO AVOID THE HAZARD If you should swallow some gasoline or in hale a lot of gasoline vapor or get some g...

Page 13: ...haust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your ATV in an area with ad equate ventilation U3D513E0 book Page 5 Monday May 19 2008 3 19 PM ...

Page 14: ...2 1 2 EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS U3D513E0 book Page 1 Monday May 19 2008 3 19 PM ...

Page 15: ...n for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Yamaha dealer 3 6 psi 25 kPa 3 6 psi 25 kPa 3 2 psi 22 kPa 3 2 psi 22 kPa 220 lbs 100 kg 3D5 F816M 00 U3D513E0 book Page 2 Monday May 19 2008 3 19 PM ...

Page 16: ...2 3 2 U3D513E0 book Page 3 Monday May 19 2008 3 19 PM ...

Page 17: ...t and tool kit 6 Seat lock lever 7 Rear shock absorber assembly spring preload adjusting ring 8 Engine oil filler cap 9 Oil filter cartridge 10 V belt cooling duct check hose 1 Spark arrester 2 Tail brake light 3 Spark plug 4 Front shock absorber assembly spring preload adjusting ring 5 Rear brake light switch 6 Brake pedal 7 V belt case U3D513E0 book Page 1 Monday May 19 2008 3 19 PM ...

Page 18: ...e purchased may differ slightly from the figures shown in this manual 1 Rear brake lever 2 Handlebar switches 3 Starter choke 4 Drive select lever 5 Main switch 6 Fuel tank cap 7 Front brake lever 8 Throttle lever U3D513E0 book Page 2 Monday May 19 2008 3 19 PM ...

Page 19: ...ain switch The positions of the main switch are as follows ON All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch U3D513E0 book Page 1 Monday May 19 2008 3 19 PM ...

Page 20: ...ch set to and then pushing the start switch If the warning light does not come on while the start switch is being pushed then go off after the start switch is released have a Yamaha dealer check the electrical circuit If the warning light stays on allow the engine to cool If the warning light stays on when the engine is cool have a Yamaha dealer check the electrical circuit NOTICE ECB00010 The eng...

Page 21: ...arting instructions on page 6 1 prior to starting the engine EBU18151 Light switch OFF Set this switch to to turn on the low beams and the taillight Set the switch to to turn on the high beams and the taillight Set the switch to OFF to turn off all the lights NOTICE ECB00040 Do not use the headlights with the engine turned off for an extended period of time oth erwise the battery may discharge to ...

Page 22: ...d limiter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum 1 Loosen the locknut 2 To increase the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in direction a To de 1 Throttle lever POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle could be hard to operate mak ing it difficu...

Page 23: ...grip 1 Locknut 2 Adjusting screw 3 No more than 12 mm 0 47 in POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Im proper throttle operation could result You could lose control have an accident or be in jured HOW TO AVOID THE HAZARD Do not turn the adjusting screw out more than 12 mm 0 47 in Always make sure the throttle leve...

Page 24: ...right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pedal or pull the brake lever toward the handlebar grip 1 Front brake lever 1 Brake pedal 1 Rear brake lever U3D513E0 book Page 6 Monday May 19 2008 3 19 PM ...

Page 25: ... 3 for the drive select lever operation 1 Parking brake lock plate POTENTIAL HAZARD Improper use of the parking brake WHAT CAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before start ing the engine This could cause loss of con trol or a collision The brake could overheat if you ride the ATV without releasing the parking brake You could lose braking performan...

Page 26: ...k cap by turning it counter clockwise EBU18730 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown 1 Drive select lever 1 Fuel tank cap U3D513E0 book Page 8 Monday May 19 2008 3 19 PM ...

Page 27: ...m unleaded fuel Unleaded fuel will give you long er spark plug life and reduced maintenance cost Gasohol There are two types of gasohol gasohol contain ing ethanol and that containing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recommended by Yamaha be cause it can cause damage to the fuel system or ATV performance p...

Page 28: ...per care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and se vere injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or ex haust pipe Wipe up any spilled fuel immedi ately Be sure the fuel ta...

Page 29: ...the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EBU18850 Starter choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke 1 Arrow mark positioned over ON 1 Arrow mark...

Page 30: ...r choke See the Starting a cold engine section on page 6 1 for proper operation EBU26981 Seat To remove the seat Push the seat lock lever backward and pull up the seat at the rear 1 Starter choke 1 Seat 1 Seat lock lever U3D513E0 book Page 12 Monday May 19 2008 3 19 PM ...

Page 31: ...ts in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the ATV be careful not to let any water enter the storage compartment NOTICE ECB00130 Do not store metal or sharply edged objects like tools in the storage compartment If they must be stored wrap them in appropriate cushion material to prevent damaging the stor age compartment Do not exc...

Page 32: ...ing preload can be adjusted to suit the rid er s weight and the riding conditions Adjust the spring preload as follows Turn the adjusting ring in direction a to increase the spring preload and thereby harden the suspen sion and in direction b to decrease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment 1 Storage co...

Page 33: ...on and in direction b to decrease the spring preload and thereby soften the suspension 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 POTENTIAL HAZARD Improper shock absorber assembly adjust ment WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock absorber a...

Page 34: ...ustment WARNING EWB00010 Indicates a potential hazard that could result in serious injury or death 1 Spring preload adjusting ring 2 Position indicator 1 Special wrench Spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 U3D513E0 book Page 16 Monday May 19 2008 3 19 PM ...

Page 35: ...AL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Own er s Manual ITEM ROUTINE ...

Page 36: ...9 Throttle lever Make sure that operation is smooth Lubricate cable and lever hous ing if necessary Check cable free play and adjust if necessary 5 5 8 25 Control cables Make sure that operation is smooth Lubricate if necessary 8 34 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 6 5 7...

Page 37: ...mproper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and se vere injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or ex haust pipe Wipe up any spilled fuel immedi ately Be sure the fue...

Page 38: ...ont brake Apply the brake firmly for one minute If the lever moves slowly inward there may be a leak in the brake system If there is any leakage the brake system should be checked by a Yamaha dealer Brake operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance check the brake pads and shoes for wear S...

Page 39: ...hrottle lever Check the operation of the throttle lever It must open smoothly and spring back to the idle position when released Have a Yamaha dealer correct if necessary U3D513E0 book Page 5 Monday May 19 2008 3 19 PM ...

Page 40: ...e been approved by Yamaha Motor Manufacturing Corpora tion of America for this model Other tire combinations are not recommended Front Manufacturer model MAXXIS M937 Size AT23 x 8 12 Type Tubeless Rear Manufacturer model MAXXIS M938 Size AT23 x 10 12 Type Tubeless The tires should be set to the recommend ed pressure Recommended tire pressure Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 ...

Page 41: ... specifications Tire pressure below the minimum speci fied could cause the tire to dislodge from the rim under severe riding conditions Minimum tire pressure Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2 psi Use no more than the following pressures when seating the tire beads Maximum tire seating pressure Front 250 kPa 2 5 kgf cm 36 psi Rear 250 kPa 2 5 kgf cm 36 psi Higher pr...

Page 42: ... tightened EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Recommended pressure Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2 psi 1 Tire wear limit U3D513E0 book Page 8 Monday May 19 2008 3 19 PM ...

Page 43: ... POTENTIAL HAZARD Operating ATV without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an acci dent or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask your Yamaha dealer POTENTIAL HAZARD Frozen control cables in cold weather WHAT CAN HAPPEN You could be unable to control the ATV which c...

Page 44: ... to the fig ure Position 1 Cold engine start with ambient temperature below 5 C 40 F Position 2 Cold engine start with ambient temperature between 0 C 30 F and 30 C 90 F Position 3 Cold engine start with ambient temperature above 25 C 80 F Ambient temp starter choke position 6 Completely close the throttle lever and start the engine by pushing the start switch TIP If the engine fails to start rele...

Page 45: ...rm when it responds normally to the throttle with the starter choke turned off EBU20291 Starting a warm engine Follow the same procedure as for starting a cold engine with the exception that the starter choke is not required when the engine is warm Instead start the engine with the throttle slightly open EBU20370 Operating the drive select lever and driving in reverse NOTICE ECB00170 Before shifti...

Page 46: ...cator light should come on If the indicator light does not come on have a Yamaha dealer check the electrical circuit 4 Check behind for people or obstacles and then release the brake pedal 5 Open the throttle lever gradually and continue to watch to the rear while backing 1 Drive select lever 2 F Forward 3 N Neutral 4 R Reverse F 2 N 3 R 4 1 Drive select lever 2 F Forward 3 N Neutral 4 R Reverse F...

Page 47: ...ion that might result in en gine overheating must be avoided 0 160 km 0 100 mi or 0 10 hours Avoid prolonged operation above 1 2 throttle Vary the speed of the ATV regularly Do not operate it at one set throttle position 160 320 km 100 200 mi or 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the engine freely but do not use full throttle at any time 320 km 200 mi or 20 hours and beyo...

Page 48: ...ling and control of your ATV Keep the following in mind when consid ering an accessory or operating an ATV which has accessories POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The ATV could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline place the ATV transversely across th...

Page 49: ...he seat or one that limits your view Use extra caution when riding an ATV with ac cessories The ATV may handle differently than it does without accessories EBU26380 Loading As originally equipped this ATV is not designed to carry cargo or tow a trailer If you choose to add ac cessories so that you can carry cargo or tow a trail er you must use common sense and good judgment as the stability and ha...

Page 50: ...hills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the ATV WARNING EWB00750 WARNING EWB00010 Indicates a potential hazard that could result in serious injury or death POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident HOW TO AVOID THE HAZARD...

Page 51: ...7 1 7 EBU21131 RIDING YOUR ATV U3D513E0 book Page 1 Monday May 19 2008 3 19 PM ...

Page 52: ...re you have read this Owner s Manual completely and un derstand the operation of the controls Pay partic ular attention to the safety information on pages 1 1 1 5 Please also read all notice and warning labels on your ATV RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced Beginners should get training from a certified in structor Become familiar with this ATV at slow speeds fi...

Page 53: ...uld then regularly practice the skills learned in the course and the operating techniques de scribed in this Owner s Manual For more in formation about the training course contact an authorized ATV dealer or call 1 800 887 2887 POTENTIAL HAZARD Failure to follow the age recommendations for this ATV WHAT CAN HAPPEN Use by children of ATVs that are not recom mended for their age can lead to severe i...

Page 54: ...AN HAPPEN Greatly reduces your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passen ger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as need ed during operation It is not for carrying passengers U3D513E0 book Page 4 Monday May 19 2008 3 19 PM ...

Page 55: ...ye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing in creases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or ...

Page 56: ...Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always ...

Page 57: ...loss of control in creasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner s Manual for this ATV on page 5 6 Always maintain proper tire pressure as de scribed in the Owner s Manual on page 5 7 POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions WHAT CAN HAPPEN Increases your chances of losing control ...

Page 58: ...ned to carry cargo or tow a trailer If you choose to add ac cessories so that you can carry cargo or tow a trail er you must use common sense and good judgment Use extra caution when riding the ATV with addi tional loads such as accessories or cargo The ATV s handling may be adversely affected Re duce your speed when adding additional loads WARNING EWB00970 1 Adjusting screw MAXIMUM LOADING LIMIT ...

Page 59: ...RD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and se curely attached Reduce speed when carrying cargo or pull ing a trailer Allow greater distance for brak ing Always follow the instructions in your Own er s Manual for carrying cargo or pulling a trailer U3D513E0 book Page 9 Monday May 19 2008 3 19 PM ...

Page 60: ... ATV If you remove a foot from a foot board your foot or leg may come into con tact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footboards of your ATV during operation POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident includ ing an...

Page 61: ...ome situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper in stallation or use of accessories All parts and accessories added to this ATV should be genuine Yamaha or equivalent compo nents designed for use on this ATV and should be installed and used according to instructions If you have questions consult an authorized ATV dealer U3D513E0 book Page 11 ...

Page 62: ... accumulated around the engine area could catch fire Someone touching the exhaust system dur ing or after operation could be burned HOW TO AVOID THE HAZARD Do not operate idle or park the ATV in dry grass or other dry ground cover Keep the engine area free of dry grass brush or other combustible material Do not touch the hot exhaust system Do not park the ATV in a place where others might be likel...

Page 63: ...ewalks driveways parking lots and streets POTENTIAL HAZARD Operating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways U3D513E0 book Page 13 Monday May 19 2008 ...

Page 64: ...den rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operat ing on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV POTENTIAL HAZARD Failure to use extra care when operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Co...

Page 65: ...until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especial ly cautious on these kinds of terrain POTENTIAL HAZARD Operating in areas where you might not be seen by other off road vehicles WHAT CAN HAPPEN You could be in a collision You could be in jured HOW TO AVOID THE HAZARD Always mount a caution flag on the ATV to make you more visible Watch...

Page 66: ...rn the starter choke to the closed position and shift the drive select lever into the forward position then release the parking brake Apply the throttle slowly and smoothly The centrifugal clutch will engage and you will start to accelerate If the throttle is applied too abruptly the front wheels may lift off the ground resulting in a loss of directional control Avoid higher speeds un til you are ...

Page 67: ...orrect technique is used your ATV may continue to go straight If the ATV doesn t turn come to a stop and then practice the proce dure again If the riding surface is slippery or loose it may help to position more of your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves POTENTIAL HAZ...

Page 68: ...ficult climbs only after you have devel oped your skill In all cases avoid inclines with slip pery or loose surfaces or obstacles that might cause you to lose control WARNING EWB01090 It is important when climbing a hill to make sure that your weight is transferred forward on the ATV This can be accomplished by leaning forward and on steeper inclines standing on the footboards and leaning forward ...

Page 69: ...ou start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill U3D513E0 book Page 19 Monday May 19 2008 3 19 PM ...

Page 70: ...ide Physically turn the ATV around and then descend the hill POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turn ing on...

Page 71: ...ning HOW TO AVOID THE HAZARD Maintain a steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Apply the parking brake after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake When fully stopped apply the rear brake as well and then lock the parking brake Dismount on...

Page 72: ... Carefully choose your path and ride no faster than you will be able to react to ob stacles which may appear WARNING EWB01130 POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owner s Man ual Note a special technique is required when...

Page 73: ...7 23 7 U3D513E0 book Page 23 Monday May 19 2008 3 19 PM ...

Page 74: ...adually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel WARNING EWB01141 POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until yo...

Page 75: ...7 25 7 U3D513E0 book Page 25 Monday May 19 2008 3 19 PM ...

Page 76: ...ide your ATV without verifying that you have regained proper braking ability POTENTIAL HAZARD Operating this ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an acci dent HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in your Owner s Manual Remember th...

Page 77: ...ose the drive select lever box check hose and the storage compartment drain plugs Also remove the V belt case drain plug to drain any water that may have accumu lated Wash the ATV in fresh water if it has been operated in salt water or muddy conditions 1 Air filter case check hose 1 V belt cooling duct check hose left front side of ATV U3D513E0 book Page 27 Monday May 19 2008 3 19 PM ...

Page 78: ... or ac cident Be sure to keep your feet firmly mounted on the footboards at all times Avoid jumping the ATV as loss of control and damage to the ATV may re sult WARNING EWB01160 1 Drive select lever box check hose 1 Storage compartment drain plug 1 V belt case drain plug POTENTIAL HAZARD Improperly operating over obstacles U3D513E0 book Page 28 Monday May 19 2008 3 19 PM ...

Page 79: ...ways control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for ob stacles Never attempt to ride over large obsta...

Page 80: ...en you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are putting your weight on the footboard to the outside of the turn Position your weight over the front wheels for better control See page 7 16 POTENTIAL HAZARD Skidding or sliding improperly WHAT CAN HAPPEN You may lose control of this ATV You may also regain traction unexpectedly which may cause the AT...

Page 81: ...n top of you Dismount the ATV on the uphill side See page 7 18 If your ATV is traversing a sloping surface Be sure to ride with your weight positioned to wards the uphill side of the ATV to maintain proper balance If the ATV starts to tip steer down the hill if there are no obstacles in your way to regain balance If you discover that the ATV is going to tip over dismount on the uphill side See pag...

Page 82: ...D INDIVIDUAL USE THE MAINTENANCE INTER VALS MAY NEED TO BE SHORTENED WARNING EWB01820 EBU21720 Owner s manual and tool kit Be sure to put this owner s manual in the plastic bag and always carry it on the bottom of the seat as shown Put the owner s tool kit and low pres sure tire gauge under the seat POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clo...

Page 83: ...wner s tool kit 3 Low pressure tire gauge POTENTIAL HAZARD Operating this ATV with improper modifica tions WHAT CAN HAPPEN Improper installation of accessories or mod ification of this ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper in stallation or use of accessories All parts and accessories added...

Page 84: ...uire special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjust...

Page 85: ...ness and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U3D513E0 book Page 4 Monday May 19 2008 3 19 PM ...

Page 86: ...ke pads Whenever worn to the limit 3 Rear brake Check operation and correct if necessary Check brake lever and pedal free play and adjust if necessary Replace brake shoes Whenever worn to the limit 4 Brake hoses Check for cracks or other damage and replace if necessary Replace Every 4 years 5 Wheels Check runout and for damage and replace if nec essary 6 Tires Check tread depth and for damage and ...

Page 87: ...ust if necessary 14 Engine mount Check for cracks or other damage and replace if necessary 15 Axle boots Check for cracks or other damage and replace if necessary 16 Engine oil Change Check ATV for oil leakage and correct if neces sary 17 Engine oil filter car tridge Replace 18 Engine oil strainer Clean 19 Final gear oil Change Check ATV for oil leakage and correct if neces sary 20 Moving parts an...

Page 88: ...system cable Check operation and adjust or replace if neces sary 22 Throttle lever hous ing and cable Check operation and correct if necessary Check throttle cable free play and adjust if neces sary Lubricate throttle lever housing and cable 23 Front and rear brake switches Check operation and correct if necessary 24 Lights and switches Check operation and correct if necessary Adjust headlight bea...

Page 89: ...cribed in this chapter Refer to this section each time the panel needs to be removed and installed EBU23111 Panel A To remove the panel Remove the bolt and then take the panel off To install the panel Place the panel in the original position and install the bolt NOTICE ECB00380 When installing the panel be sure not to pinch the cables or wires 1 Panel A 1 Panel A 2 Bolt U3D513E0 book Page 8 Monday...

Page 90: ...park plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden normally TIP If the spark plug shows a distinctly different color the engine could be operating i...

Page 91: ... to specification 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Specified spark plug NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in 1 Spark plug gap Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf U3D513E0 book...

Page 92: ...t the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil set tles for an accurate reading 3 Remove the engine oil fil...

Page 93: ...hange the engine oil with or without oil fil ter cartridge replacement 1 Start the engine warm it up for several min utes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and then re move the engine oil drain bolt to drain the oil from the crankcase TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 1 Dipstick 2 M...

Page 94: ... coat of engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 6 Install the new oil filter cartridge with an oil fil ter wrench and then tighten it to the specified torque with a torque wrench 1 Oil filter cartridge 1 Oil filter wrench 1 O ring U3D513E0 book Page 13 Monday May 19 2008 3 19 PM ...

Page 95: ...mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERV ING II or higher Make sure that no foreign material enters the crankcase 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torque Engine oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf Recommend...

Page 96: ...s found have a Yamaha dealer check and repair the ATV In ad dition the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart To check the final gear oil level 1 Place the ATV on a level surface TIP The final gear oil level must be checked on a cold engine 2 Remove the final gear oil filler bolt and then chec...

Page 97: ...rface 2 Remove the final gear case guard by remov ing the bolts 3 Place an oil pan under the final gear case to collect the used oil 4 Remove the final gear oil filler bolt and the fi nal gear oil drain bolt to drain the oil from the final gear case 1 Final gear oil 2 Final gear oil filler bolt 3 Correct oil level Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf 1 Final gear ...

Page 98: ... sure no foreign material enters the final gear case 7 Install the oil filler bolt and then tighten it to the specified torque 1 Final gear oil drain bolt Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 1 Final gear oil 2 Final gear oil filler bolt 3 Correct oil level Recommended final gear oil See page 10 1 U3D513E0 book Page 17 Monday May 19 2008 3 19 PM ...

Page 99: ... more frequently if you are riding in unusually wet or dusty areas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Place the ATV on a level surface 2 Remove the seat See page 4 12 3 Remove the air filter case cover by unhooking the air filter case cover holders Tightening to...

Page 100: ... filter case 5 Pull off the air filter element lock plate and then remove the sponge material from the air filter element frame 1 Air filter case cover holder 2 Air filter case cover 1 Air filter element U3D513E0 book Page 19 Monday May 19 2008 3 19 PM ...

Page 101: ...aged 9 Apply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material 1 Air filter element frame 2 Sponge material 3 Air filter element lock plate POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to ...

Page 102: ...retor fittings and the rubber joint manifold fittings for an air tight seal Tighten all fit tings securely to avoid the possibility of unfiltered air entering the engine NOTICE ECB00460 Make sure that the air filter element is prop erly seated in the air filter case Never operate the engine with the air filter el ement removed This will allow unfiltered air to enter the engine causing rapid engine...

Page 103: ...e of the tailpipe housing 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the tailpipe cover by installing the bolts and then tighten them to the specified torque 1 Bolt 2 Tailpipe cover 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf U3D513E0 book Page 22 Monday May 19 2008 3 19 PM ...

Page 104: ...e a Yamaha dealer check the ATV as the water may affect other engine parts POTENTIAL HAZARD Improper cleaning of the spark arrester Hot exhaust system WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching ...

Page 105: ...xtensively tested at the Yamaha factory Changing these settings without sufficient technical knowl edge may result in poor performance of or damage to the engine EBU24000 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrica tion chart TIP A diagnostic tachometer is needed to...

Page 106: ...t The throttle cable free play should measure 3 0 5 0 mm 0 12 0 20 in at the throttle lever Period ically check the throttle cable free play and if nec essary adjust it as follows TIP The engine idling speed must be checked and ad justed if necessary before adjusting the throttle ca ble free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle cable free play turn the...

Page 107: ...he safety system cable should be checked and adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EBU24120 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart EBU24171 Front brake pads Check each front...

Page 108: ...r limit line or mark have a Yamaha dealer replace the brake shoes as a set EBU24251 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly causing it to become inef fective Before riding check that the brake fluid is above the minimum level mark and replenish if neces sary A low brake fluid level may indicate worn brake pads and or brake system lea...

Page 109: ...teriorate painted surfaces or plastic parts Always clean up spilled fluid imme diately As the brake pads wear it is normal for the brake fluid level to gradually go down However if the brake fluid level goes down suddenly have a Yamaha dealer check the cause EBU24281 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic mainte...

Page 110: ...ied in the periodic maintenance and lu brication chart TIP Always perform this maintenance completely in the following order whenever adjusting the rear brake 1 Brake lever free play POTENTIAL HAZARD Operating with improperly serviced or ad justed brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes opera...

Page 111: ...ut on the brake cable at the rear wheel hub 2 Turn the brake pedal free play adjusting nut on the brake cable at the rear wheel hub in di rection a to increase the free play and in di rection b to decrease it Adjusting the brake lever free play The brake lever free play should measure 3 0 5 0 mm 0 12 0 20 in as shown If the free play is in correct adjust it as follows 1 Brake pedal free play 1 Bra...

Page 112: ... at the rear wheel hub so that gap A measures 0 1 mm 0 0 04 in 3 Turn the brake lever free play adjusting bolt at the brake lever in direction a to increase the free play and in direction b to decrease it 1 Brake lever free play 2 Locknut 3 Brake lever free play adjusting bolt 1 Brake lever free play adjusting nut 2 Gap A U3D513E0 book Page 31 Monday May 19 2008 3 19 PM ...

Page 113: ...ot move Checking the brake pedal position The top of the brake pedal should be positioned 72 0 82 0 mm 2 83 3 23 in above the footboard bracket If the brake pedal position is incorrect have a Yamaha dealer adjust it 1 Locknut 2 Brake lever free play adjusting bolt 1 Distance between brake pedal and footboard bracket 1 1 U3D513E0 book Page 32 Monday May 19 2008 3 19 PM ...

Page 114: ...ge 8 8 TIP The brake light switch is properly adjusted when the brake light comes on just before braking takes effect 2 Turn the brake light switch adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b POTENTIAL HAZARD Operating with improp...

Page 115: ...ers should be checked before each ride and the lever pivots should be lubricated if necessary 1 Brake light switch 2 Brake light switch adjusting nut Recommended lubricant Engine oil POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the cable sheaths become damaged and cables can also be come frayed or kinked which could restrict the operation of controls and lead t...

Page 116: ... and rear wheel hub bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart If there is play in a wheel hub or if a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EBU25102 Lubricating the steering shaft The steering shaft must be lubricated at the inter vals specified in the periodic maintenance and lu brication chart R...

Page 117: ... soap based grease POTENTIAL HAZARD Failure to handle batteries or battery electro lyte carefully WHAT CAN HAPPEN You could be poisoned You could be se verely burned by the sulfuric acid in battery electrolyte Batteries produce explosive gas es HOW TO AVOID THE HAZARD Avoid contact with skin eyes or clothing Al ways shield eyes when working near batter ies Keep out of reach of children Antidote EX...

Page 118: ...ss to a constant voltage battery charger have a Yamaha dealer charge your battery To store the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary To install the battery TIP Be sure the battery is ful...

Page 119: ...ge 4 12 NOTICE ECB00940 Always keep the battery charged Storing a dis charged battery can cause permanent battery damage EBU25313 Replacing a fuse 1 Positive battery lead red 2 Negative battery lead black 1 Main fuse 2 Spare main fuse 3 Fuse box U3D513E0 book Page 38 Monday May 19 2008 3 19 PM ...

Page 120: ... EWB02151 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 1 Headlight fuse 2 Ignition fuse 3 Signaling system fuse 4 Spare fuse Specified fuses Main fuse 20 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Signaling system fuse 10 0 A POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could...

Page 121: ...ushing it inward and turning it counterclockwise 3 Remove the defective bulb from the headlight unit by pulling it out WARNING EWB02180 1 Headlight bulb holder cover 1 Headlight bulb holder POTENTIAL HAZARD A headlight bulb is hot when it is on and im mediately after it is turned off WHAT CAN HAPPEN You can be burned or a fire could start if the bulb touches something flammable HOW TO AVOID THE HA...

Page 122: ...irt and finger prints on the headlight bulb using a cloth moistened with alcohol or thinner 5 Install the headlight bulb holder by aligning the projections with the holes in the headlight unit pushing it inward and turning it clockwise until it stops 6 Install the headlight bulb holder cover at the rear of the headlight NOTICE ECB00670 Make sure the headlight bulb holder cover is securely fitted o...

Page 123: ...on a To lower a headlight beam turn the adjusting bolt in direction b EBU25600 Replacing the tail brake light bulb If the tail brake light bulb burns out replace it as follows 1 Remove the lens by removing the screws 2 Remove the defective bulb by pushing it in and turning it counterclockwise 1 Headlight beam adjusting bolt 1 Screw U3D513E0 book Page 42 Monday May 19 2008 3 19 PM ...

Page 124: ...el 1 Place the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU25701 Installing a wheel 1 Place the ATV on a level surface 2 Install the wheel and the nuts TIP The arrow mark on the tire must point toward the rotating direction of the wheel 1 Tail brake light bulb 1 Wheel nut U3D513E0...

Page 125: ...r tapered side to wards the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques 1 Arrow mark 1 Tapered nut Tightening torques Front wheel nut 55 Nm 5 5 m kgf 40 ft lbf Rear wheel nut 55 Nm 5 5 m kgf 40 ft lbf U3D513E0 book Page 44 Monday May 19 2008 3 19 PM ...

Page 126: ...cians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02260 POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explo...

Page 127: ...ug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery le...

Page 128: ...ransmission seals and electrical de vices Many expensive repair bills have result ed from improper high pressure detergent applications such as those available in coin operated car washers 4 Once most of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush or bot tle brush is handy for hard to reach places 5 Rinse the ATV off immediately with...

Page 129: ...float chamber by loosen ing the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil i...

Page 130: ...d if necessary correct the tire air pressure and then block up the ATV so that all of its wheels are off the ground Alternative ly turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it ...

Page 131: ... arrangement Forward inclined single cylinder Displacement 348 0 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Compression ratio 9 20 1 Starting system Electric starter Lubrication system Wet sump Engine oil Type YAMALUBE 4 5W 30 or 10W 40 or 20W 50 SAE 5W 30 or SAE 10W 40 or SAE 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA 0 10 30 50 70 90 110 130 F YAMALUBE 4 10W...

Page 132: ...L 1 19 US gal 0 99 Imp gal Carburetor Manufacturer MIKUNI Type quantity BSR33 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet centrifugal automatic Transmission Primary reduction system V belt Secondary reduction system Shaft drive Secondary reduction ratio 41 21 24 18 33 9 9 545 Transmission type V belt automatic Operation Left hand op...

Page 133: ...ar 22 0 kPa 0 220 kgf cm 3 2 psi Front wheel Wheel type Panel wheel Rim size 12 x 6 0AT Rear wheel Wheel type Panel wheel Rim size 12 x 7 5AT Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Left hand and right foot operation Front suspension Type Double wishbone Spring shock absorber type Coil spring oil damper Wheel trav...

Page 134: ...bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Neutral indicator light 12 V 1 7 W 1 Reverse indicator light 12 V 1 7 W 1 Oil temperature warning light 12 V 1 7 W 1 Fuses Main fuse 20 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A U3D513E0 book Page 4 Monday May 19 2008 3 19 PM ...

Page 135: ...f erence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the key Record this number in the space provided and use it for reference when ordering a new key EBU26030 Vehicle identification number The vehicle identification number is stamped into the frame 1 Key i...

Page 136: ...The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yamaha deal er 1 Vehicle identification number 1 Model label U3D513E0 book Page 2 Monday May 19 2008 3 19 PM ...

Page 137: ...rpose of noise control prior to its sale or delivery to the ul timate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system ...

Page 138: ...t the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 U3...

Page 139: ...ubsequent pur chaser s it is imperative that the machine be inspected and registered for warranty by an autho rized Yamaha ATV dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation USA also w...

Page 140: ...nd upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha ATV dealer for the policy to remain effective CUSTOMER SERVICE If your m...

Page 141: ...le to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lod...

Page 142: ... costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 Indicates a potential hazard that could result in serious injury or death WARNING U3...

Page 143: ...11 9 11 EBU26132 U3D513E0 book Page 9 Monday May 19 2008 3 19 PM ...

Page 144: ... 34 Carburetor adjusting 8 24 Chassis fasteners 5 8 Cleaning 9 1 D Drive select lever 4 7 Drive select lever and driving in reverse 6 3 Drive select lever safety system cable adjusting 8 26 E Engine break in 6 5 Engine cold start 6 1 Engine idling speed 8 24 Engine oil 5 3 Engine oil and oil filter cartridge 8 11 Engine starting a warm 6 3 Engine stop switch 4 3 F Final gear oil 5 3 8 15 Fuel 4 8 ...

Page 145: ...ck absorber assembly adjusting the rear 4 15 Spark arrester cleaning 8 21 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 4 Starter choke 4 11 Start switch 4 3 Steering shaft lubricating 8 35 Storage 9 2 Storage compartment 4 13 T Tail brake light bulb replacing 8 42 Throttle cable free play adjusting 8 25 Throttle lever 4 4 5 5 Tire pressure measuring 5 7 Tires 5 6 Tire wear limit 5 8...

Page 146: ...B6 yoko fm Page 1 Wednesday March 8 2006 10 46 AM ...

Page 147: ...B6 yoko fm Page 1 Wednesday March 8 2006 10 46 AM ...

Page 148: ...ment may seriously affect handling and control Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS USE AN APPROVED HELMET AND PROTECTI...

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