3 - 1
CHK
ADJ
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1
10
20
30
40
1
*
Fuel line
(See page 3-37.)
• Check fuel hoses for cracks or damage.
√
√
√
√
√
2
Spark plugs
(See page 3-25.)
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
*
Valves
(See page 3-11.)
• Check valve clearance.
• Adjust.
Every 40000 km
4
Air filter element
(See page 3-34.)
• Clean.
√
√
• Replace.
√
√
5
*
V-belt case air fil-
ter elements
(See page 3-35.)
• Clean.
√
√
• Replace.
√
√
6
*
Front brake
(See page 3-47,
3-48.)
• Check operation, fluid level and vehicle for fluid
leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
7
*
Rear brake
(See page 3-47,
3-48.)
• Check operation, fluid level and vehicle for fluid
leakage.
√
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
8
Rear brake lock
(See page 3-46.)
• Check operation.
• Adjust.
√
√
√
√
√
√
9
*
Brake hoses
(See page 3-48.)
• Check for cracks or damage.
√
√
√
√
√
• Replace.
Every 4 years
10 *
Wheels
(See page 3-59.)
• Check runout and for damage.
√
√
√
√
11 *
Tires
(See page 3-57.)
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
12 *
Wheel bearings
(See page 4-8.)
• Check bearing for looseness or damage.
√
√
√
√
INTRODUCTION/
PERIODIC MAINTENANCE AND LUBRICATION CHART
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...
