Yamaha XP500 Service Manual Download

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ENG

...................................................................................................... 5-42

CHECKING THE OIL PUMP ................................................................... 5-45
CHECKING THE RELIEF VALVE ........................................................... 5-46
CHECKING THE OIL DELIVERY PIPES ................................................ 5-46
CHECKING THE OIL STRAINER ........................................................... 5-46
CHECKING THE OIL PUMP DRIVE CHAIN ........................................... 5-46
ASSEMBLING THE OIL PUMP............................................................... 5-46

CLUTCH

........................................................................................................ 5-48

REMOVING THE CLUTCH ..................................................................... 5-51
DISASSEMBLING THE CLUTCH ........................................................... 5-51
CHECKING THE FRICTION PLATES..................................................... 5-52
CHECKING THE CLUTCH PLATES ....................................................... 5-52
CHECKING THE CLUTCH SPRINGS

AND CLUTCH DAMPER SPRINGS ....................................................... 5-53

CHECKING THE CLUTCH HOUSING .................................................... 5-53
CHECKING THE CLUTCH BOSS........................................................... 5-54
CHECKING THE PRESSURE PLATE AND THRUST PLATE................ 5-54
CHECKING THE WEIGHT ...................................................................... 5-54
ASSEMBLING THE CLUTCH ................................................................. 5-54
INSTALLING THE CLUTCH.................................................................... 5-56

V-BELT AUTOMATIC TRANSMISSION

....................................................... 5-57

V-BELT CASE ......................................................................................... 5-57
V-BELT AND PRIMARY/SECONDARY SHEAVE................................... 5-58
REMOVING THE PRIMARY SHEAVE ASSEMBLY,

SECONDARY SHEAVE ASSEMBLY AND V-BELT............................... 5-62

DISASSEMBLING THE PRIMARY SHEAVE .......................................... 5-63
DISASSEMBLING THE SECONDARY SHEAVE.................................... 5-63
CHECKING THE V-BELT........................................................................ 5-63
CHECKING THE V-BELT CASE AIR DUCT ........................................... 5-64
CHECKING THE PRIMARY SHEAVE .................................................... 5-64
CHECKING THE WEIGHTS.................................................................... 5-64
CHECKING THE SLIDERS ..................................................................... 5-64
CHECKING THE SECONDARY SHEAVE .............................................. 5-65
ASSEMBLING THE PRIMARY SHEAVE ................................................ 5-65
ASSEMBLING THE SECONDARY SHEAVE.......................................... 5-66
INSTALLING THE PRIMARY SHEAVE ASSEMBLY,

SECONDARY SHEAVE ASSEMBLY AND V-BELT............................... 5-67

CRANKCASE AND CRANKSHAFT

............................................................. 5-70

CRANKSHAFT ASSEMBLY.................................................................... 5-70
CONNECTING ROD ............................................................................... 5-72
DISASSEMBLING THE CRANKCASE.................................................... 5-73
REMOVING THE CRANKSHAFT MAIN JOURNAL BEARINGS ............ 5-73
REMOVING THE CONNECTING RODS ................................................ 5-74
CHECKING THE CRANKCASE .............................................................. 5-74
CHECKING THE TIMING CHAIN............................................................ 5-74
CHECKING THE CRANKSHAFT AND CONNECTING RODS ............... 5-74
INSTALLING THE CRANKSHAFT MAIN JOURNAL BEARINGS........... 5-80
INSTALLING THE CONNECTING RODS ............................................... 5-80
INSTALLING THE CRANKSHAFT .......................................................... 5-82
ASSEMBLING THE CRANKCASE.......................................................... 5-82

Yamaha XP500, Service Manual

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