5 - 81
ENG
CRANKCASE AND CRANKSHAFT
3. Install:
• connecting rod cap
NOTE:
Be sure that the characters
a
on the side of
the cap and connecting rod are aligned.
4. Tighten:
• nuts (connecting rod cap)
NOTE:
Apply molybdenum disulfide grease to the rod
cap bolt threads and nut surfaces.
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a. Replace the connecting rod bolts and nuts
with new ones.
CAUTION:
Tighten the connecting rod bolts using the
plastic-region tightening angle method.
Always install new bolts and nuts.
b. Clean the connecting rod bolts and nuts.
c. Tighten the connecting rod nuts with speci-
fied torque.
d. Put a mark
1
on the corner of the connect-
ing rod nut
2
and the connecting rod
3
.
e. Tighten the nut further to reach the speci-
fied angle (90°).
WARNING
When the nut is tightened more than the
specified angle, do not loosen the nut and
then retighten it.
Replace the bolt with a new one and per-
form the procedure again.
CAUTION:
• Do not use a torque wrench to tighten the
nut to the specified angle.
• Tighten the nut until it is at the specified
angles.
NOTE:
When using a hexagonal nut, note that the
angle from one corner to another is 60°.
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T
R
.
.
16 Nm (1.6 m · kg, 11 ft · lb) + 90°
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...