5 - 91
ENG
CHAIN DRIVE
CHECKING THE SWINGARM
1. Check:
• swingarm
1
Damage/wear
→
Replace.
2. Check:
• pivot shaft
1
• collar
• bearing
• oil seal
Damage/wear
→
Replace.
CHECKING THE CHAIN DRIVE ASSEMBLY
1. Check:
• primary drive chain
1
• secondary drive chain
2
Damage/stiffness
→
Replace the drive
chain and its respective gears as a set.
2. Check:
• primary drive gear
3
• primary driven gear
4
• secondary drive gear
5
• secondary driven gear
6
Damage/wear
→
Replace the respective
drive gears and respective drive chains as a
set.
ASSEMBLING THE CHAIN DRIVE
ASSEMBLY
1. Install:
• chain drive case (outer)
NOTE:
First, tighten the chain drive case bolts that are
numbered in the illustration in the order shown,
and then tighten the unnumbered bolts in a
crisscross pattern.
3
1
4
2
T
R
.
.
10 Nm (1.0 m · kg, 7.2 ft · lb)
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...