2 - 3
SPEC
ENGINE SPECIFICATIONS
Oil filter
Oil filter type
Cartridge (paper)
----
Bypass valve opening pressure
80 ~ 120 kPa
(0.8 ~ 1.2 kg/cm
2
, 11.6 ~ 17.4 psi)
----
Oil pump
Oil pump type
Trochoid
----
Inner-rotor-to-outer-rotor-tip clear-
ance
0.04 ~ 0.12 mm (0.0016 ~ 0.0047 in)
0.20 mm
(0.0079 in)
Outer-rotor-to-oil-pump-housing
clearance
0.045 ~ 0.085 mm (0.0018 ~ 0.0033 in)
0.15 mm
(0.0059 in)
Oil-pump-housing-to-inner-and-
outer-rotor clearance
0.11 ~ 0.23 mm (0.0043 ~ 0.0091 in)
0.30 mm
(0.0118 in)
Pressure check location
MAIN GALLERY
----
Cooling system
Radiator capacity (including all
routes)
1.5 L (1.32 Imp qt, 1.59 US qt)
----
Coolant reservoir capacity (up to the
maximum level mark)
0.35 L (0.31 Imp qt, 0.37 US qt)
----
Radiator cap opening pressure
107.9 ~ 137.3 kPa
(1.08 ~ 1.37 kg/cm
2
, 15.6 ~ 19.9 psi)
----
Radiator core
Width
330 mm (12.99 in)
----
Height
138 mm (5.43 in)
----
Depth
24 mm (0.94 in)
----
Thermostat
Model/manufacturer
4JH/NIPPON THERMOSTAT
----
Valve opening temperature
69 ~ 73 °C (156.2 ~ 163.4 °F)
----
Valve full open temperature
85 °C (185 °F)
----
Valve lift-full open
8.0 mm (0.31 in)
----
Water pump
Water pump type
Single-suction centrifugal pump
----
Reduction ratio
23/19 (1.210)
----
Starting system type
Electric starter
----
Spark plugs
Model/manufacturer
×
quantity
CR7E/NGK
×
2
----
Spark plug gap
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
----
Cylinder head
Volume
14.97 ~ 15.57 cm
3
(0.91 ~ 0.95 cu.in)
----
Max warpage
----
0.03 mm
(0.0012 in)
Item
Standard
Limit
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...