2 - 37
SPEC
CABLE ROUTING
È
Do not protrude from the upper side cover moul-
ding (left).
É
Fix the fuel overflow hose with the white paint
mark as shown.
Ê
Pass the fuel tank breather hose to the hose
guide of frame (both right and left).
Ë
Pass the fuel tank breather hose to the hose
guide of rear footrest assembly.
Ì
Pass the fuel tank breather hose to the hose
guide of frame.
Í
50 ~ 70 mm (1.97 ~ 2.76 in)
Î
2 ~ 5 mm (0.08 ~ 0.20 in)
Ï
Install the grommet to the footrest board
securely.
Ð
Install the grommet to the fuel tank securely.
Ñ
Make sure that the clip end faces to the front
side.
Ò
Install the grommet to the fuel tank securely after
installing the hoses.
Ó
Fasten the fuel hose and fuel pump lead with a
hose holder, making sure that there are no twists
in the hose or lead.
1
2
4
3
1
3
6
4
2
5
Î
Õ
Õ
Õ
Õ
Ô
Ö
A
C
A
B
F
H
E F
E
F
×
F
I
J
D-D
E-E
K
L
3
Î
Ê
Ë
Ì
Í
C
C
D
E
F
G
C
D
D
Ñ
Ò
Ð
Ï
È
5
4
3
2
1
3
9 8
6
7
É
Ï
F-F
M
Ø
Ó
B
B
A
0
Ð
Tighten the fuel
tank comp.bolt
Right side
Left side
Summary of Contents for XP500
Page 1: ...2005 XP500 XP500A5VU5 AE1 SERVICE MANUAL...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1...
Page 11: ...GEN INFO...
Page 38: ...SPEC 2...
Page 40: ...SPEC...
Page 68: ...2 28 SPEC OIL FLOW DIAGRAMS 1 Oil strainer 2 Crankshaft...
Page 69: ...2 29 SPEC OIL FLOW DIAGRAMS 1 Clutch 2 Right main journal bearing 3 Main gallery plug...
Page 118: ......
Page 119: ...CHK ADJ 3...
Page 193: ......
Page 194: ...CHAS 4...
Page 198: ...CHAS...
Page 292: ...4 94 CHAS ANTI LOCK BRAKE SYSTEM XP500A...
Page 326: ......
Page 327: ...ENG 5...
Page 331: ...ENG...
Page 424: ...COOL 6...
Page 426: ...COOL...
Page 442: ......
Page 443: ...FI 7...
Page 445: ...FI...
Page 476: ...ELEC 8...
Page 544: ......
Page 545: ...TRBL SHTG 9...
Page 553: ......
Page 556: ......
Page 557: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...