CYLINDER HEAD
5-8
EAS24130
REMOVING THE CYLINDER HEAD
1. Disconnect:
●
Wire harness
NOTE:
Disconnect the wire harness from the T-stud of
vehicle frame.
2. Align:
●
Mark “a” of the camshaft sprocket
(with mark “b” of the cylinder head)
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a. Turn the crankshaft counterclockwise.
b. When the piston is in the compression stroke,
align camshaft sprocket mark “a” with cylin-
der head mark “b”. (Compression stroke
TDC)
NOTE:
Make sure that generator rotor mark “c” aligns
with generator rotor cover mark “d”.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
3. Loosen:
●
Camshaft sprocket bolt
NOTE:
Tighten the generator rotor bolts but loosen the
camshaft sprocket bolts using a wrench.
4. Remove:
●
Timing chain tensioner
(along with the gasket)
●
Camshaft sprocket plate
●
Camshaft sprocket
NOTE:
To prevent the timing chain from falling into the
crankcase, fasten it with a wire.
5. Remove:
●
Cylinder head
NOTE:
●
Loosen the cylinder head bolts in the correct
sequence as shown.
●
Loosen each cylinder head bolt for a half turn
at a time. When all cylinder head bolts are fully
loosened, remove them.
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Summary of Contents for XT250X 2008
Page 2: ...All manuals and user guides at all guides com...
Page 8: ...All manuals and user guides at all guides com...
Page 54: ...CABLE ROUTING 2 35 All manuals and user guides at all guides com...
Page 82: ...ELECTRICAL SYSTEM 3 27 a b All manuals and user guides at all guides com...
Page 170: ...VALVES AND VALVE SPRINGS 5 24 All manuals and user guides at all guides com...
Page 224: ...AIR INDUCTION SYSTEM 6 13 All manuals and user guides at all guides com...
Page 239: ...CHARGING SYSTEM 7 14 All manuals and user guides at all guides com...
Page 243: ...LIGHTING SYSTEM 7 18 All manuals and user guides at all guides com...
Page 249: ...SIGNALING SYSTEM 7 24 All manuals and user guides at all guides com...
Page 253: ...CARBURETOR HEATING SYSTEM 7 28 All manuals and user guides at all guides com...
Page 279: ...All manuals and user guides at all guides com...