Yamaha XVZ13TFY, Owner'S Manual

Page 1: ...DIC183 2C9 28199 13 XVZ13TFY C XVZ13TFSY C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 50...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2C913E0 book Page 1 Wednesday June 11 2008 1 03 PM...

Page 3: ...o maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yam...

Page 4: ...y all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicate...

Page 5: ...Yamaha Motor Corporation U S A 1st edition May 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Prin...

Page 6: ...settings 5 6 Cassette deck operation 5 9 Radio operation 5 11 Optional CD changer operation 5 15 CB radio operation 5 16 Auxiliary audio source operation 5 20 FOR YOUR SAFETY PRE OPERATION CHECKS 6 1...

Page 7: ...29 Checking the front fork 8 30 Checking the steering 8 30 Checking the wheel bearings 8 31 Battery 8 31 Replacing the fuses 8 32 Replacing the headlight bulb 8 34 Replacing a turn signal light bulb...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label...

Page 9: ...ANT LABELS 1 2 1 1 5 3 2 4 CALIFORNIA ONLY NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 U2C913E0 book Page 2 Wednesday Ju...

Page 10: ...ssenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver w...

Page 11: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear lo...

Page 12: ...f the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check...

Page 13: ...ht distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories...

Page 14: ...13 3 Fuel tank cap page 4 10 4 Fuel cock page 4 12 5 Battery page 8 31 6 Coolant reservoir page 8 17 7 Fuse box 2 page 8 32 8 Sidecase page 4 15 9 Helmet holder page 4 15 10 Tail brake light page 8 35...

Page 15: ...seat 6 Shock absorber assembly air valve page 4 18 7 Rider seat page 4 14 8 Fuel tank page 4 10 9 Front fork air valve page 4 17 10 Headlight page 8 34 11 Front turn signal position lights page 8 35 1...

Page 16: ...adio control unit page 5 3 3 Left handlebar switches page 4 7 4 Rider headset jack page 5 2 5 Speedometer unit page 4 4 6 Main switch steering lock page 4 1 7 Right handlebar switches page 4 7 8 Throt...

Page 17: ...he electrical systems will be switched off which may result in loss of control or an accident EAU10691 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock th...

Page 18: ...al indicator light This indicator light comes on when the transmission is in the neutral position 1 Left turn signal indicator light 2 High beam indicator light 3 Oil level warning light 4 Overdrive i...

Page 19: ...control indicator lights See page 4 5 for an explanation of these indicator lights EAU11412 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop...

Page 20: ...shing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 TRIP 2 ODO If the fuel level warning light comes...

Page 21: ...seg ments of the fuel meter disappear to wards E Empty as the fuel level decreases When only one segment is left near E Empty refuel as soon as possible When the key is turned to ON all of the displa...

Page 22: ...ystem will re turn to the set speed after the throttle grip is released However if the speed is increased by more than 8 km h 5 mi h the cruise control system will be deactivated until the traveling s...

Page 23: ...tem off and have a Yamaha deal er check it EAU12092 Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those...

Page 24: ...so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to be...

Page 25: ...ar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The...

Page 26: ...remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel...

Page 27: ...of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the fi...

Page 28: ...s Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol contai...

Page 29: ...his position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EAU13600 Starter choke knob Starting a cold engine requi...

Page 30: ...ckets are aligned and then lock the steering with a suitable pad lock EAU14240 Rider seat To remove the rider seat Remove the nuts and then pull the rid er seat up To install the rider seat Insert the...

Page 31: ...ssibly an accident or personal injury See pages 2 1 and 8 21 for important loading and tire pressure informa tion Always securely close the side cases and travel trunk before riding Distribute weight...

Page 32: ...es of the lid down so that both latches snap into place Travel trunk To open the travel trunk 1 Insert the key into the lock turn it counterclockwise and then push it in 2 Fold the travel trunk lid up...

Page 33: ...ng the lid EAU14653 Adjusting the front fork WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result This front fork is equipped with air valves...

Page 34: ...rber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or mini...

Page 35: ...on circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with...

Page 36: ...is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the tra...

Page 37: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The...

Page 38: ...th erwise the battery may discharge WARNING EWA11051 To prevent electrical shock or short circuiting make sure that the caps are installed when the auxiliary DC jack and connector are not being used 1...

Page 39: ...t speaker 3 Rider headset jack 4 Cassette deck lid 5 Main switch steering lock 6 Eject button 7 Cassette deck compartment 8 Auxiliary audio input jack 9 Rear speaker 10 Passenger volume control knob 1...

Page 40: ...good prac tice to cover them with a plastic bag when washing the motor cycle When cleaning the control unit display use a neutral detergent Never use strong abrasive cleaning products fuel gaso line t...

Page 41: ...rection Tuning in a radio station automati cally Selecting a CD in the optional CD changer Audio system button AUDIO This button is used to perform the fol lowing operations Short push less than one s...

Page 42: ...ing on off the audio system To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the AUDIO button once for less than one second To turn the power off Push the AUDIO button...

Page 43: ...the key is in the ACC or ON position 2 Push the CB button once for less than one second The current CB channel appears in the display To turn the power off Push the CB button once for one sec ond or...

Page 44: ...While the selected mode is dis played for about five seconds re peatedly push either side of the up down switch for less than one second until the desired setting is displayed Selecting the output spe...

Page 45: ...push either side of the up down switch for less than one second until the desired level is displayed The treble level can be set between 6 and 6 Adjusting the fade level balance be tween front and re...

Page 46: ...ensates for external noise 1 Repeatedly push the SELECT button for less than one second until the auto volume e g AV 3 appears in the display 2 Repeatedly push either side of the up down switch for le...

Page 47: ...ow the inside of the cassette deck to get wet If this happens keep the cassette deck lid open and dry out the deck in the shade To clean the tape head use a de magnetizing cleaning cas sette but be su...

Page 48: ...The maximum number of songs that can be skipped in either direc tion is 9 To stop skipping songs push the up down switch in the opposite di rection that songs are being skipped Skipping a blank When...

Page 49: ...IP The Dolby noise reduction system has been manufactured under li cense from Dolby Laboratories Li censing Corporation Dolby and the double D symbol are registered trademarks of Dolby Laboratories Li...

Page 50: ...d one AM band Since all three FM bands cover the whole FM frequency range any one of them can be selected for tuning in an FM station These three FM bands are useful for categorizing FM preset station...

Page 51: ...for AM Tuning in a preset radio station 1 Select a frequency band See the Selecting a frequency band sec tion 2 Repeatedly push either side of the up down switch for less than one second until the de...

Page 52: ...une in a station automati cally 4 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played 5 Push the SELECT button once for...

Page 53: ...ty An optional six disc CD changer can be mounted in the travel trunk Ask a Yamaha dealer to install the genuine Clarion CDC635 model Playing a CD 1 Insert up to six CDs into the CD changer Follow the...

Page 54: ...ough level to be aware of traf fic conditions and ensure safe ty Never ride the motorcycle with the CB antenna folded down TIP The antenna can be folded down after lifting the sleeve This CB radio wil...

Page 55: ...no lessening of the operating privileges or responsibilities of CB users An opera tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Serv...

Page 56: ...s in the dis play For maximum reception sensitivity the squelch level should be set by turning the control knob fully counterclockwise and then slowly turning it clockwise un til the background noise...

Page 57: ...quirements applicable to equipment operating in the Citizens Radio Service it is not to be used for any other purpose Channel Channel Frequency in MHz Channel Channel Frequency in MHz 1 26 965 21 27 2...

Page 58: ...tion Auxiliary audio equipment can be con nected to and played through the au dio system 1 Insert the output plug of the auxil iary equipment into the jack locat ed at the right of the cassette deck...

Page 59: ...AUDIO SYSTEM AND CB RADIO 5 21 5 U2C913E0 book Page 21 Wednesday June 11 2008 1 03 PM...

Page 60: ...in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any prob...

Page 61: ...g system for leakage 8 17 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check brake pads for wear Replace if necessa...

Page 62: ...tion and tread depth Check air pressure Correct if necessary 8 21 8 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 8 28 Brake and clutch leve...

Page 63: ...16060 The engine trouble warning light should come on for a few seconds then go off If a warn ing light does not go off see page 4 2 for the corresponding warning light circuit check If the fuel level...

Page 64: ...c trical circuit 6 After starting the engine move the starter choke back halfway NOTICE For maximum engine life always warm the engine up before starting off Never accel erate hard when the engine is...

Page 65: ...t and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time r...

Page 66: ...ces During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17043 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throt...

Page 67: ...e the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the veh...

Page 68: ...ning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbo...

Page 69: ...the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain ma...

Page 70: ...essary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust valve clearance w...

Page 71: ...fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid...

Page 72: ...pply silicone grease lightly 13 Brake pedal pivot shaft Apply lithium soap based grease lightly 14 Clutch lever pivot shaft Apply silicone grease lightly 15 Shift pedal pivot shaft Apply lithium soap...

Page 73: ...Change with ethylene glycol anti freeze coolant every 24 months Change 24 Final gear oil Check oil level and for oil leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi...

Page 74: ...fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace...

Page 75: ...be re moved and installed EAU35841 Cowling A To remove the cowling 1 Remove the bolts 2 Remove the quick fastener screw by turning it 1 4 turn counterclock wise and then take the cowling off To insta...

Page 76: ...hown To install the cowling 1 Place the cowling in the original position and then install the bolts TIP Make sure that the projection fits into the grommet 2 Install cowling A EAU35860 Panels A and B...

Page 77: ...l B 2 Remove the left passenger foot rest by removing the bolts 3 Remove the screw and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then instal...

Page 78: ...center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color TIP If any sp...

Page 79: ...cracks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary EAU19907 Engine oil and oil filter car tridge The engine oil level should be checked before each ride...

Page 80: ...e engine to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the...

Page 81: ...prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specifi...

Page 82: ...d for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil level must be checked and the oil changed as follows at th...

Page 83: ...bolt and then tighten it to the specified torque 4 Refill with the recommended final gear oil to the brim of the filler hole TIP GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be...

Page 84: ...t See page 4 14 open the reservoir cap add coolant to the maximum level mark and then close the reservoir cap and install the rider seat WARNING Re move only the coolant reservoir cap Never attempt to...

Page 85: ...the periodic maintenance and lubrication chart Clean or if necessary replace the air filter elements more frequently if you are riding in unusually wet or dusty areas 1 Remove cowlings A and B See pa...

Page 86: ...element is properly seated in the air filter case The engine should never be operat ed without the air filter element installed otherwise the pis ton s and or cylinder s may become excessively worn E...

Page 87: ...owledge and experience EAU44733 Checking the engine idling speed Check the engine idling speed and if necessary have it adjusted by a Yamaha dealer EAU21382 Checking the throttle cable free play The t...

Page 88: ...m proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient...

Page 89: ...e left to a Yamaha dealer Tire information This motorcycle is equipped with cast wheels and tubeless tires WARNING EWA10461 The front and rear tires should be of the same make and design other wise th...

Page 90: ...ken in for it to develop its optimal characteris tics After repairing or replacing the rear tire tighten the valve stem nut and locknut to the specified torques EAU22073 Clutch lever Since this model...

Page 91: ...t or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the moto...

Page 92: ...ndicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to...

Page 93: ...ommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a ha...

Page 94: ...rol cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Y...

Page 95: ...he pedal pivots should be lu bricated if necessary EAU43600 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the...

Page 96: ...d and distract the operator re sulting in a possible loss of control EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maint...

Page 97: ...t fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn...

Page 98: ...cell seals as this would permanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin...

Page 99: ...the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turne...

Page 100: ...cuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Cruise control fuse 2 Carburetor heater fuse 3 Auxiliary DC co...

Page 101: ...ny dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Disconnect the headlight coupler and then remove the headlight bulb cover 2 Unhook the headlight bulb...

Page 102: ...removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance...

Page 103: ...systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle prop...

Page 104: ...ck the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle Th...

Page 105: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommend...

Page 106: ...quality plastic polishing com pound after washing Do not use any harsh chemical products on plastic parts Make sure to avoid using cloths or sponges which have been in contact with strong or abrasive...

Page 107: ...me cleaning compounds for plastics may leave scratches on the windshield Before using such clean ers test an area of the windshield which does not affect your visibility and which cannot be easily rec...

Page 108: ...from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plu...

Page 109: ...qt 3 26 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 35 L 0 37 US qt 0 31...

Page 110: ...tion 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition 90 190 kg 198 419 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front whe...

Page 111: ...ature warning light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 Overdrive indicator light 12 V 1 7 W 1 Cruise control SET indicator light 12 V 1 7 W 1 Cruise control RES indicator light 12...

Page 112: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Page 113: ...l is affixed to the frame under the rider seat See page 4 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Page 114: ...nd if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamah...

Page 115: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed o...

Page 116: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 40...

Page 117: ...ATION 11 6 11 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2C913E0 book Page 6 Wednesday June 1...

Page 118: ...CONSUMER INFORMATION 11 7 11 EAU26703 YAMAHA MOTOR CORPORATION U S A ROYAL STAR VENTURE LIMITED WARRANTY U2C913E0 book Page 7 Wednesday June 11 2008 1 03 PM...

Page 119: ...CONSUMER INFORMATION 11 8 11 U2C913E0 book Page 8 Wednesday June 11 2008 1 03 PM...

Page 120: ...CONSUMER INFORMATION 11 9 11 U2C913E0 book Page 9 Wednesday June 11 2008 1 03 PM...

Page 121: ...inal gear oil 8 15 Front and rear brake pads checking 8 25 Front fork adjusting 4 17 Front fork checking 8 30 Fuel 4 11 Fuel cock 4 12 Fuel level warning light 4 3 Fuel tank cap 4 10 Fuses replacing 8...

Page 122: ...8 35 Swingarm pivots lubricating 8 29 T TALK switch 4 8 Throttle cable free play checking 8 20 Throttle grip and cable checking and lubricating 8 27 Tires 8 21 Tool kit 8 2 Troubleshooting 8 36 Troub...

Page 123: ...U2C913E0 book Page 3 Wednesday June 11 2008 1 03 PM...

Page 124: ...PRINTED IN JAPAN 2008 06 0 5 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183...