Yamaha YDRE, Owner'S Manual

Page 1: ...LIT 19626 20 15 JC1 F8199 40 on USA 48 VOLT AC PERSONAL TRANSPORT VEHICLE YDRE OWNER S OPERATOR S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...ain maximum enjoyment from your new Yamaha If you have any questions about the operation or maintenance of your PTV please consult a Yamaha dealer Yamaha Motor Corporation USA YDRE 48 Volt AC PTV Owne...

Page 3: ...hould be considered a permanent part of your PTV and should remain with the PTV when resold Particularly important information is distinguished in this manual by the following notations This is the sa...

Page 4: ...iii JC1 1 WARRANTY CONTENTS 1 IMPORTANT LABELS 2 SAFETY CONSIDERATIONS 4 MAINTENANCE 8 STORAGE SPECIFICATIONS 9 WIRING 11 OPERATION 7 PRE OPERATION CHECKS 6 CONTROLS 5 OPERATOR SAFETY 3 10...

Page 5: ...elt and transaxle on the YDRA SPECIFIC EXCLUSIONS Specific exclusions from this warranty shall include the following Electric car batteries which are covered under a separate warranty Any parts replac...

Page 6: ...utility vehicle As in the use of any battery a prudent owner will read and study the charger owner s manual the vehicle owner s manual the operator s instructions and the battery warning labels and wi...

Page 7: ...LABELS Please read the following labels carefully before operating your PTV and promptly replace any labels which become damaged or removed Death or serious personal injury can result from failing to...

Page 8: ...This vehicle is restricted to 2 occupants per bench seat Do not start vehicle until all occupants are seated Remain fully seated and hold on when in motion Keep entire body inside vehicle Drive slowl...

Page 9: ...4 5 6 7 8 9 10 11 2 3 JC1 Y 1607e YEAR OF CONSTRUCTION 20XX YAMAHA MOTOR POWERED PRODUCTS CO LTD 200 1 SAKAGAWA KAKEGAWA JAPAN MAX BATTERY WEIGHT XXX kg MODEL YDREX PTV MAX POWER X X KW WEIGHT NO BATT...

Page 10: ...er is identified in the location shown TIP The first three digits of the serial number are for model identification the remaining digits are the unit production number Keep a record of these numbers f...

Page 11: ...PTV from the driver s side only and only in designated areas Do not allow more than two occupants per seat This PTV is restricted to two occupants unless equipped with a rear seat Do not operate the...

Page 12: ...terrain Avoid turning the steering wheel too sharply at higher speeds to avoid tipping or rolling the vehicle Always drive slowly straight up or straight down slopes never at an angle to avoid tipping...

Page 13: ...ury can result from failing to comply with the warning instructions in this manual HAZARD PREVENTION Drivers should be mindful of road hazards and avoid dangerous situations that may include the follo...

Page 14: ...nnel Allow only qualified trained and authorized personnel to inspect adjust and maintain PTVs Parts and Materials Use only replacement parts and materials recommended by the manufacturer Ventilation...

Page 15: ...on Do not modify these safety devices as supplied by the manufacturer After each maintenance or repair the car must be driven by a qualified trained and authorized person in an area free of pedestrian...

Page 16: ...S 1 Drive select switch 2 Main light switch 3 Brake pedal 4 Parking brake pedal 5 Accelerator pedal 6 Horn switch 7 Steering wheel 8 Energy gauge 9 Reflector a Batteries b DC charger receptacle c Seat...

Page 17: ...te only when authorized and only in designated areas Operate from driver s seat only This vehicle is restricted to 2 occupants per bench seat Do not start vehicle until all occupants are seated Remain...

Page 18: ...2 occupants per bench seat Do not start vehicle until all occupants are seated Remain fully seated and hold on when in motion Keep entire body inside vehicle Drive slowly in turns Drive slowly straig...

Page 19: ...n the brake pedal to stop the PTV Brake pedal PARKING BRAKE PEDAL Press down on the parking brake pedal whenever parking the PTV Parking brake pedal TIP Release the parking brake by depressing the acc...

Page 20: ...orn Switch TIP It is advisable to sound the horn when approaching blind corners NOTICE Y 2406 BATTERY WARNING JC0 K7768 60 OFF REV FWD ON ON To reduce the risk of accidents and injury or DEATH Read th...

Page 21: ...e way so that they become second nature To keep car from moving while performing pre operation checks Remove main switch key Apply parking brake PRE OPERATION CHECKLIST Before each use check the follo...

Page 22: ...inals for corrosion Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Ventilate when charging or using in enclo...

Page 23: ...OFF and remove key when not in use Do not operate while under the influence of alcohol or drugs maximum loading 400lb 181kg per bench seat 100lb 45kg in bagwell STEERING SYSTEM Check the steering sys...

Page 24: ...place with a positive click and releases when the accelerator pedal is pressed Parking brake pedal TIP Release the parking brake by depressing the accelerator pedal Headlights Taillights Ensure the h...

Page 25: ...Operate from driver s seat only This vehicle is restricted to 2 occupants per bench seat Do not start vehicle until all occupants are seated Remain fully seated and hold on when in motion Keep entire...

Page 26: ...press down on the brake pedal Brake pedal Do not hold the PTV on an incline with the accelerator use the brake Transmission damage can result When the PTV has come to a stop apply the parking brake p...

Page 27: ...6 4 8 11 6 3 6 3 6 2 7 1 8 3 8 4 Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic This manual does not contain these procedures They are containe...

Page 28: ...qualified mechanic This manual does not contain these procedures They are contained in the Service Manual CS CHECK CA CHECK AND ADJUST R REPLACE S SERVICE CL CLEAN AND LUBRICATE L LUBRICATE Check whee...

Page 29: ...tteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN...

Page 30: ...ins minerals which are harmful to a battery therefore refill only with distilled water 3 Using a hydrometer check the specific gravity of the battery fluid in each cell against the readings on the cha...

Page 31: ...rstand the owner s manual provided with your PTV s battery charger before charging batteries Death or serious personal injury can result from failing to comply with the warning labels in this manual E...

Page 32: ...the DC charger receptacle when the charger is on or an arc could occur that may cause an explosion 1 Red Power ON LED 2 Yellow Charging LED 3 Green Charged LED 4 When the charger is plugged into the A...

Page 33: ...of the battery 1 Install the battery hold down plates and torque to 7 9 Nm 0 7 0 9 m kg 62 80 in lb as shown Forward Battery Battery hold down plate 2 Connect the wire leads and torque to 9 10 Nm 0 9...

Page 34: ...azard When replacing a fuse be sure the main switch is turned off to prevent accidental short circuiting and electrical system damage 1 Locate the in line fuse holder on the main wire harness adjacent...

Page 35: ...Do not allow foreign material to enter transaxle Serious transaxle damage can result 5 The oil level should be right at the bottom of the oil level plug hole 5 or just starting to flow out of the hol...

Page 36: ...levate the PTV with a jack and remove the wheel nuts and the wheel 3 Reverse the removal steps when installing the wheel Wheel nut tightening torque 80 Nm 8 0 m kg 58 ft lb Brake Adjustment The brakes...

Page 37: ...0 98 in To adjust the brake pedal free play 1 Remove the floor mat and service lid from the floor of the PTV 2 If the free play distance needs adjusting loosen the lock nut and turn the adjusting nut...

Page 38: ...isconnect the wire connectors from the bulb 3 Remove the two screws 5 located on the side of the bulb holder 1 to gain access to the headlight bulb 2 4 Insert a new bulb 2 into the bulb holder 1 and s...

Page 39: ...llips head screwdriver turn the adjusting screw 2 Turning the screw clockwise will lower the beam and turning the screw counterclockwise will raise the beam 3 Once the correct adjustment has been made...

Page 40: ...241 kPa 2 4 kgf cm2 max 35 psi 2 Clean exterior of the PTV and apply a rust inhibitor 3 Cover the PTV with a breathable cover and store it in a dry well ventilated area BATTERY PREPARATION 1 Recharge...

Page 41: ...ce Factory speed setting 19 km h 12 mph Maximum speed 24 km h 15 mph Optional maximum speed 31 km h 19 mph Minimum turning radius 2 9 m 114 in Seating capacity 2 occupants per seat PAINT CODES Name Di...

Page 42: ...self adjusting Brake pedal freeplay linkage adjustment 20 25 mm 0 79 0 98 in Brake cable end play 0 004 0 02 in 0 1 0 5 mm Parking brake Type Foot type parking brake with automatic release Release ti...

Page 43: ...JC1 WIRING YDRE PTV WIRING DIAGRAM Y 2394 1 2 3 4 5 6 7 8 9 10 11 11 1...

Page 44: ...1 2 3 4 5 6 7 8 9 10 11 NOTES JC1...

Page 45: ...NOTES 1 2 3 4 5 6 7 8 9 10 11 JC1...

Page 46: ...LIT Yamaha Motor Corporation USA 800 962 7926 Printed in U S A 2015 KCC 48 TR Y OW MA JC1 F8199 40...