Yamaha YDX-MORO 05, Assembly Manual

Page 1: ...2022 ASSEMBLY MANUAL YDX MORO 07 YDX MORO 05 PE65M7L PE65M7M PE65M7S PE65M5L PE65M5M PE65M5S LIT 15666 00 15 X2U 28107 12 ...

Page 2: ...licable The procedures below are described in the order that the procedures are carried out correctly and completely Failure to do so can result in poor performance and possible harm to the bicycle and or rider Particularly important information is distinguished in this manual by the following notations Follow the instructions in the Dealer Warranty Handbook Procedure Section This is the safety al...

Page 3: ...N 1 Part box 1 2 Front wheel 8 Do not use a cutter scissors or other sharp object to open the part boxes otherwise the included parts could be damaged 8 Wear suitable protective gear such as gloves when handling and opening the part boxes NOTICE 1 2 ...

Page 4: ...3 details The form of the package is subject to change without notice No Part names Q ty Remarks 1 Front wheel 1 2 Part box 1 1 3 Part box 2 1 2 in part box 1 4 Part box 3 1 2 in part box 1 5 Saddle 1 6 Front axle 1 YDX MORO 07 only 7 Front axle 1 YDX MORO 05 only 8 Pedals 2 1 each for left and right 9 Bell 1 0 Front reflector 1 q Rear reflector 1 w Owner s manual 1 e Battery charger 1 ...

Page 5: ...INCLUDED PARTS 3 7 9 1 2 3 4 w 9 0 q 5 6 7 8 e ...

Page 6: ...cali per a Give the removed spacers b to the customer explaining how it is used For YDX MORO 07 Align the holes in the front wheel 1 with the holes in the fork end and install the front wheel 1 Install it in such a way that the disc rotor c does not touch the disc pad Install the front axle 2 to the fork end holes from the right side of the bicycle Tighten the bolts and nuts to the specified torqu...

Page 7: ... pad Install the front axle 2 to the fork end holes from the right side of the bicycle Move the lever d of the front axle 2 to OPEN facing the notch e With the lever d caught in the notch e turn and tighten until there is a little resistance in the lever 2 Tightening torque 11 N m 1 1 kgf m 8 1 lb ft Tighten the front axle 2 to the specified torque and install it securely Otherwise the front wheel...

Page 8: ...el Tighten the bolts b and c in that order to the specified torques d 8 Position the lever when it cannot touch obstacles while the bicycle is moving If not the lever could be unlocked unexpectedly causing the front wheel to come off result ing in an accident with severe injury or death 8 Fasten the lever d at position where the tip does not touch other parts when the lever d is lowered 8 Fasten t...

Page 9: ...tall the handlebar a so that the brake lever f is at a 30 angle to the handlebar as shown in the illustration 4 Adjusting the display unit position Maintain a clearance of 1 to 2 mm between the bracket of the display unit a and the handlebar stem b as shown install the set and then tighten the bolt c to the specified torque TIP Adjust the display unit screen so that it is parallel to the handlebar...

Page 10: ...lay unit lead 5 Switch unit lead 6 Clamp the front brake hose 1 and rear brake hose 2 with the wire clip 7 at the position shown in the illustration Clamp the front brake hose 1 and dropper seat wire 3 with the wire clip 8 at the position shown in the illustration Clamp the dropper seat wire 3 and shift wire 4 with the wire clip 9 at the position shown in the illustration Clamp the switch unit lea...

Page 11: ...at the position shown in the illustra tion Clamp the dropper seat wire 3 and display unit lead 5 with the plastic locking ties w at the position shown in the illustration Make sure that the front brake hose 1 rear brake hose 2 and shift wire 4 are routed as shown 120 mm 4 72 in 3 w 5 1 2 4 ...

Page 12: ...eat post c height and then tighten the seat pin f to the specified torque TIP 8 Face the mark g of the saddle clamp a toward the front and then install the saddle 8 Be careful that the dropper seat wire is not too tensioned or too slack when installing the seat post c or adjusting its height 8 Do not overtighten the seat pin f Otherwise it could cause the dropper seat not to operate smoothly 4 e 2...

Page 13: ... 8 When assembling the rear reflector 1 to the frame adjust the length by cutting the adjust ment pad inside the band to fit the frame 10 Installing the pedals Install the pedals 1 to the crank a then tighten to the specified torque TIP 8 Right hand screw marked R for right pedal 8 Left hand screw marked L for left pedal 1 2 3 4 Tightening torque 1 5 N m 0 15 kgf m 1 1 lb ft 1 1 Rear reflector 1 B...

Page 14: ...the assist mode indicator b and the battery capacity indicator e will be dis played as shown h E When the rear wheel is lifted and it is rotated the white lighting indicator of the battery capac ity indicator e will move from the right to the left one time per turn Check that both the moving timing of the white lighting indicator and the rotating position of the rear wheel remain constant F After ...

Page 15: ...rew 1 to adjust the open ing of the tip of the brake lever a from the tip of the grip TIP Adjust to a position at which it is easy for the cus tomer to operate the front and rear brake levers and within the range of play of the brake levers a b c 1 b direction Opening gets larger c direction Opening gets smaller After adjusting the brake lever opening check that the rotation of the front and rear ...

Page 16: ...1 1 kgf m 8 1 lb ft 8 Tightening of the pedals 40 N m 4 0 kgf m 30 lb ft 8 Tightening of the screws of each part Installing the display unit 3 8 N m 0 38 kgf m 2 8 lb ft Installing the front reflector 1 5 N m 0 15 kgf m 1 1 lb ft Installing the bell 0 8 N m 0 08 kgf m 0 59 lb ft Installing the rear reflector 1 5 N m 0 15 kgf m 1 1 lb ft 8 Brake performance 8 Shift changing operation 8 Looseness of...

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