For Service Engineers
Service Information
SI1906002E-000=YSP10 installation and adjustment procedures
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1.3. Preparation before bringing in the machine
See also “SI1004008E: General procedures for carrying in and installing a machine” for further
information.
1.3.1. Check the route in the factory to bring in the machine
Considering the machine dimensions and weight, check with the customer about the following points:
Location and size of the entrance to the building
Check that the building entrance is wide enough to bring in the machine. Also if the machine is used
upstairs, check that the capacity of the elevator or crane is sufficient. Note that YSP10 is not
equipped with a bolt for crane, thus gondola type crane is required.
Warning
Craning the machine at the machine’s leveling bolts using a crane belt (sling belt) is hazardous
and may cause the leveling bolt deformation and damage.
Floor condition of the machine transfer route
Check the floor conditions and strengths of the machine transfer route beforehand. To protect the
floor from stains and damage, masking the floor may be required. Remember that plastic tiles are
especially fragile. Also even a tiny height difference like a seam between the floors may be a
problem. Take measures against bumps or differences in floor heights for smooth transfer of the
machine.
Aisle widths of the machine transfer route
Ensure that the aisles of the machine transfer route are sufficiently spacious. Sufficient aisle space
to allow the machine to be carried, rotated and turned to a different direction with sufficient
clearance is required.
Equipment in the machine transfer route and on its wall
Make sure that such equipment pieces won’t interfere with the machine being transferred. If they
will, ask the customer to move or mask them.
Ceiling height and door size of the machine transfer route
Make sure that sufficient clearance is assured between the machine and the aisle ceiling. Especially
pay attention to the door opening size and if problem exists, report to the customer.
Order of bringing in two or more machines to be installed
Check with the customer about the order of bringing in the machines beforehand. Depending on the
line configuration and the orientation the line is placed, a reflow or printer may need to be brought in
first. When several makers are involved to install their machines at the same time, confusion may
occur thus prior arrangement and communication is important for efficient installation work. This is
especially true when service rep or installer are different persons.
Miscellaneous work involved
Production line installation involves many workers from different companies to carry in machines,
wire cables, connect air ducts, set up computers, install, relocate or remove ducts and peripheral
machines. They might do welding or construction work above YAMAHA machines, or use YAMAHA
machines as scaffold, which can damage YAMAHA machines. Stay alert to what’s going on around
YAMAHA machines and be careful not to obstruct other service work. Also bring in machines
considering overall work efficiency.
Reserve temporary storage space for the machine
Customers may request that the factory entrance and machine passage route be closed, or
masking and relocated equipment be put back sooner. In such a case, the machine must be kept at
some place near the installation site temporarily even though the machine is Not to be installed
earlier in the line. In this case, ensure that temporary storage space is reserved.
