Yamaha YTF2, Owner'S Manual

Page 1: ...CAR COMPANY 1000 HWY 34 East Newnan GA 30265 770 254 4000 Printed in U S A 2008 KCC UTILITY VEHICLE YTF2 LIT 19626 71 09 JW7 F8199 00 LIT_19626_71_09 cover qxd LIT_19626_11_07 cover qxd 11 24 08 3 50...

Page 2: ...LIT_19626_71_09 cover qxd LIT_19626_11_07 cover qxd 11 24 08 3 50 PM Page 2...

Page 3: ...ment from your new Yamaha If you have any questions about the operation or maintenance of your utility vehicle please consult a Yamaha dealer YAMAHA GOLF CAR COMPANY YTF2 OWNER S OPERATOR S MANUAL 200...

Page 4: ...d understand this manual completely before operating your utility vehicle TIP Particularly important information is distinguished in this manual by the following notations This is the safety alert sym...

Page 5: ...IMPORTANT LABELS SAFETY CONSIDERATIONS MAINTENANCE STORAGE SPECIFICATIONS WIRING OPERATION PRE OPERATION CHECKS CONTROLS OPERATOR SAFETY 1 2 4 8 9 11 7 6 5 3 10 LIT_19626_71_09 qxd LIT_19626_16_05 qx...

Page 6: ...pt drive belt and transaxle on gasoline powered vehicles SPECIFIC EXCLUSIONS Specific exclusions from this warranty shall include any parts replaced due to normal wear or routine maintenance including...

Page 7: ...abels carefully before operating your utility vehicle and promptly replace any labels which become damaged or removed Death or serious personal injury can result from failing to read and comply with t...

Page 8: ...t tamper with governor to increase governor to increase speed speed L OPERATION A UNE PLUS HAUTE L OPERATION A UNE PLUS HAUTE VITESSE POURRAIT PROVOQUER LA VITESSE POURRAIT PROVOQUER LA PERTE DE CONTR...

Page 9: ...LINE DISPLACMENT 357cc EMISSIONCONTROLSYSTEM EM EVAPORATIVECODE COYMX34A MAINTENANCESPECIFICATIONS ENGINEOIL SAE10W30 IGNITIONTIMING 27BTDC SPARKPLUGGAP 028 031 NOOTHERADJUSTMENTSNEEDED The air index...

Page 10: ...es cargo and if applicable trailer tongue weight G V W 1700lbs 771kg Secure load to prevent it from shifting Never load more than 150lbs 68kg tongue weight on the towing bracket Do not tow more than 1...

Page 11: ...Y 1610 9 Y 1673a a JW7 2 5 IMPORTANT LABELS 1 2 3 4 5 6 7 8 9 10 11 LIT_19626_71_09 qxd LIT_19626_16_05 qxd 1 20 09 3 42 PM Page 9...

Page 12: ...digits of the serial number are for model identification the remaining digits are the unit production number Keep a record of these numbers for reference when ordering parts from a Yamaha dealer The e...

Page 13: ...is utility vehicle is restricted to two occupants l Never carry passengers in the cargo bed l Do not operate the utility vehicle while under the influence of alco hol or drugs their effect on vision a...

Page 14: ...at higher speeds l Always drive slowly straight up or straight down slopes never at an angle l Do not brake abruptly when carry ing loads in the cargo bed or when towing a trailer l Do not run the en...

Page 15: ...ety rules in a conspicu ous place near the utility vehicle stor age area It is also recommended that the following warning sign be posted in a conspicuous location Do not operate utility vehicles when...

Page 16: ...y and securely mounted An accessory which can shift position or come off while you are operating could affect your ability to control the util ity vehicle l Do not mount an accessory where it could in...

Page 17: ...ever exceed the stated load capacity for this utility vehicle l Cargo should be properly distrib uted and securely attached l Reduce speed when carrying cargo or pulling a trailer Allow greater distan...

Page 18: ...y these safety devices as supplied by the manufacturer l After each maintenance or repair the vehicle must be driven by a qualified trained and authorized person in an area free of pedestrian traffic...

Page 19: ...lerator pedal 5 Steering wheel 6 Oil warning light 7 Main headlight switch 8 Drive select lever 9 Choke knob a Seat b Front body c Front tire d Front bumper e Battery f Rear body g Fuel shutoff valve...

Page 20: ...ecommended only for operators 16 or older with a valid motor vehicle license Adults must supervise use by minors Check state laws for minimum age restrictions LOCATE AND READ OWNER S MANUAL FOLLOW ALL...

Page 21: ...Movement F FORWARD R REVERSE The back up buzzer will beep when the drive select lever is turned to R ACCELERATOR PEDAL The accelerator pedal controls the vehicle s speed Action Car Speed Depress pedal...

Page 22: ...pressing the accelerator may suddenly cause the utility vehicle to move Death or serious personal injury can result from failing to comply with warning instructions in this manual CHOKE KNOB Pull and...

Page 23: ...of hill increases the risk of overturn Vehicle rated capacity driver passenger cargo trailer and load 750lb 340kg on level surface This vehicle is recommended only for operators 16 or older with a va...

Page 24: ...d release lever toward the rear to unlatch the latches The gas springs assist in raising and holding the cargo bed open The gas springs will only open hold the cargo bed when it is empty To lower push...

Page 25: ...t is not secured l Reduce speed and allow greater distances for braking Death or serious personal injury can result from failing to comply with warning instructions in this manual Fall and Thrown Obje...

Page 26: ...H BRACKET This vehicle is equipped with a 5 cm 2 in receiver bracket for a standard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer Trailer hitch bracket A Y 1647 LIT_19626_7...

Page 27: ...hecks l Remove main switch key l Apply parking brake Death or serious personal injury can result from failing to comply with warning instructions in this manual PRE OPERATION CHECKLIST Before each use...

Page 28: ...ow it to cool for several minutes before refueling l Refuel in a well ventilated area l Take care not to spill gasoline If gasoline spills wipe it up immediately with dry rags Always dispose of gasoli...

Page 29: ...ks Oil filler hole Engine damage can result l Use care not to fill past the MAX dipstick mark and be sure no foreign material enters the crankcase l Use care not to get oil on the starter belt The dis...

Page 30: ...missing to prevent battery acid from spilling from the battery Check the battery terminals for corrosion TIRE CONDITION Tire Air Pressure Check the tire air pressure before operating the utility vehi...

Page 31: ...BUZZER Check the back up buzzer by moving the drive select lever to R for reverse The buzzer should sound PEDAL OPERATION Check the following pedal controls for proper operation If a pedal does not w...

Page 32: ...releases when the accelerator pedal is pressed Parking brake pedal Release the parking brake by depressing the accelerator pedal BODY AND CHASSIS Before each use visually inspect the utility vehicle...

Page 33: ...r operate the utility vehicle at night or during inclement weather without properly working headlights taillights Death or serious personal injury can result from failing to comply with warning instru...

Page 34: ...urns YAMAHA JW6 K7768 00 Y 1640 Y 18 Y 1637A A Y 20B B STARTING 1 With the parking brake applied turn the drive select lever to FWD for forward or REV for reverse Do not shift from FWD forward to REV...

Page 35: ...erator use the brake Transmission dam age can result LOADING Cargo or a trailer can change the stability and handling of a vehicle You must use common sense and good judgment when carrying cargo or to...

Page 36: ...you are carrying cargo and towing a trailer include the tongue weight in the maximum vehicle load limit l Load cargo in the cargo bed as close to the center of the vehicle as possible l Tie down carg...

Page 37: ...looseness and corrosion of battery C C C C C C 6 4 terminals and hold downs Check brake pedal free play C CA CA CA CA CA 8 13 and adjust if necessary Check steering operation C C C C C 6 5 Check tire...

Page 38: ...g play Check transaxle oil level and inspect for leakage C C C 8 11 Check operation and adjust CA CA CA pedal stop if necessary EVERY 2 YEARS Check brushes for wear and C S commutator for dirt EVERY 4...

Page 39: ...E s recommended practice document J1930 Diagnostic Acronyms Terms and Definitions For Electrical Electronic System It is recommended that these items be serviced by a Yamaha dealer or other qualified...

Page 40: ...rd spark plug BPR2ES BPR4ES Spark plug gap 0 7 0 8 mm 0 028 0 031 in Gap 3 Clean the gasket and plug surfaces and install the spark plug finger tight before tighten ing to the following torque Spark p...

Page 41: ...y Dispose of used oil in an environmentally safe way such as taking oil to an oil collection station 4 Install the drain plug along with a new drain plug gasket finger tight before tightening to the f...

Page 42: ...und the drain plug If oil leaks are found consult a Yamaha dealer Air Filter To remove the air filter elements 1 Unlatch the air filter cover clips and remove cover Air filter cover clips Air filter c...

Page 43: ...lter has a notch on one side It will only fit in the case one way Serious engine damage can result from an improperly posi tioned filter Drive Belt To remove the drive belt 1 Set the drive select leve...

Page 44: ...new one New 31 0 mm 1 22 in Replace when belt reaches 29 2 mm 1 15 in 5 To install the drive belt reverse the above steps rolling the belt back over the secondary sheave Battery The 12 volt battery th...

Page 45: ...ter or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician imme diately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases...

Page 46: ...nual When replacing a fuse be sure the main switch is turned off to prevent accidental short circuiting which could cause electrical system damage 1 Locate the in line fuse holder on the main wire har...

Page 47: ...of hole Do not allow foreign material to enter transaxle Serious transaxle damage can result 6 If needed add SAE 90 gear oil until it is at the top of the plug hole or just beginning to run out of se...

Page 48: ...ehicle with a jack and remove the wheel nuts and the wheel 3 Reverse the removal steps when installing the wheel Brake Adjustment The brakes on your utility vehicle are self adjusting Before you opera...

Page 49: ...dal travels before resistance is felt Brake pedal free play 20 25 mm 0 79 0 99 in 3 If the free play distance needs adjusting loosen the lock nut and turn the adjusting nut in or out until the free pl...

Page 50: ...when storing your utility vehicle for extended periods of time Turn main switch key to OFF position remove key and store key in a safe place DRAINING FUEL Gasoline and its vapors are highly flammable...

Page 51: ...REPARATION 1 Remove the battery from the utility vehicle and store it in a cool dry place that stays between 0 C 32 F and 30 C 90 F 2 Have the battery recharged every 60 90 days to keep it fully charg...

Page 52: ...4 5 in Weight Dry weight without battery 383 5 kg 845 lb Vibration level Vibration on seat EN 1032 ISO5008 for Europe Will not exceed 0 5 m s2 Vibration on steering wheel EN1032 ISO5008 for Europe Wi...

Page 53: ...31 in Lubrication system Splash style positive oil lubrication Engine oil type YAMALUBE 4 cycle oil or SAE 10W30 Engine oil capacity 1 0 L 1000 cc 1 0 US qt Oil change quantity 1 0 L 1000 cc 1 0 US qt...

Page 54: ...echanical drum Type of brake Cable activated drum brake Brake pedal free play linkage adjustment 20 25 mm 0 79 0 99 in Brake cable end play 0 1 0 5 mm 0 004 0 02 in Parking brake Type Foot type parkin...

Page 55: ...P HEAD LIGHT L H HEAD LIGHT R H G G TAIL LIGHT L H TAIL LIGHT R H OFF ON HEAD TAIL LIGHT MAIN SW TCI BW B C A D TERMINAL TERMINAL B R B B B R RW R RW Br RW RY ENG STOP RELAY RW B ENG EARTH LIGHT FUSE...

Page 56: ...LIGHT L H STOP REAR SIGNAL LIGHTS L H TAIL LIGHT R H TO GROUND BATTERY TO MAIN SW TERMINAL D STOP REAR SIGNAL LIGHTS R H FUSE 15A Y 1630a NOTES 1 OPTION A AND B ARE REPRESENTED BY DOT LINE 2 WIRE COL...

Page 57: ...H B G G B B W W RY B HEAD LIGHT R H HEAD LIGHT L H BATTERY TO GROUND TO MAIN SW TERMINAL D STOP REAR SIGNAL LIGHTS L H STOP REAR SIGNAL LIGHTS R H O RY FUSE 15A B Y 1631a NOTES 1 OPTION A AND B ARE R...

Page 58: ...NOTES 1 2 3 4 5 6 7 8 9 10 11 JW7 LIT_19626_71_09 qxd LIT_19626_16_05 qxd 1 20 09 3 43 PM Page 56...

Page 59: ...CAR COMPANY 1000 HWY 34 East Newnan GA 30265 770 254 4000 Printed in U S A 2008 KCC UTILITY VEHICLE YTF2 LIT 19626 71 09 JW7 F8199 00 LIT_19626_71_09 cover qxd LIT_19626_11_07 cover qxd 11 24 08 3 50...