Yamaha YXZ1000ET Owner'S Manual Download

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6-2

Drivetrain

• Check front differential, transmission case, and rear final

gear for leakage.

6-6, 6-6, 6-6, 9-29,

9-31, 9-34

Coolant

• Check coolant level in reservoir.
• Fill with coolant if necessary.

6-6, 9-36

Accelerator pedal

• Check free play and for proper operation.

6-6

Seat belts

• Check for proper operation and belt wear.

6-7

Passenger handhold

• Check for stability and proper fastening.

6-7, 8-8

Steering

• Check for proper operation.

6-7

Drive select lever and
shift paddles

• Check for proper operation.

6-7

YCC-S clutch

• Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

6-8

Fittings and fasteners

• Check all fittings and fasteners.

6-8

Instruments, lights and
switches

• Check for proper operation.

4-3, 5-2, 6-8, 9-67,

9-68

Wheels and tires

• Check tire pressure and for wear and damage.

6-8, 9-57, 9-59

Axle boots

• Check for damage.

9-38

ITEM

ROUTINE

PAGE

UBAS7AE0.book Page 2 Wednesday, June 19, 2019 11:51 AM

Summary of Contents for YXZ1000ET

Page 1: ...DIC183 BAS F8199 7A YXZ1000ET OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...EBU33110 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold UBAS7AE0 book Page 1 Wednesday June 19 2019 11 51 AM ...

Page 3: ...the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and ...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key inform...

Page 5: ...rface paved street paved road or motorway Check the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ1000ET OWNER S MANUAL 2020 by Yamaha Motor Co Ltd 1st edition June 2019 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha...

Page 6: ...ight switch equipped models 5 20 On Command drive knob 2WD 4WD DIFF LOCK 5 21 Accelerator pedal 5 21 Brake pedal 5 22 Parking brake lever 5 22 YCC S system 5 23 Drive select lever and shift paddles 5 24 Fuel tank cap 5 25 Doors 5 25 Seats 5 25 Adjusting the driver seat position 5 27 Adjusting the steering wheel position 5 27 Seat belts 5 28 Glove compartment 5 29 Storage compartments 5 29 Cup hold...

Page 7: ...OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Shifting and reverse driving 7 3 Dynamic clutch engagement 7 7 Launch system operation 7 7 Selecting the drive mode 7 10 Parking 7 12 Loading 7 12 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEHICLE 8 1 LEARNING TO OPERATE YOUR VEHICLE 8 12 PERIODIC MAINTENANCE AND ADJUSTMENT 9 1 Owner s Manual and tool kit 9 2 Maintenance charts 9 4 Hood 9 11 P...

Page 8: ...2 Brake light switch 9 54 Cable inspection and lubrication 9 54 Pedal lubrication 9 54 Checking the stabilizer bushes 9 55 Upper and lower arm pivot lubrication left and right 9 55 Rear knuckle upper and lower pivot lubrication left and right 9 56 Drive shaft universal joint lubrication 9 56 Steering shaft lubrication 9 57 Wheel removal 9 57 Checking and tightening the bead lock equipped models 9 ...

Page 9: ...CLEANING AND STORAGE 10 1 Cleaning 10 1 Storage 10 2 SPECIFICATIONS 11 1 CONSUMER INFORMATION 12 1 Vehicle data recording 12 1 INDEX 13 1 UBAS7AE0 book Page 4 Wednesday June 19 2019 11 51 AM ...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU32811 Model label The model label is affixed at the location shown 1 Vehicle identification number 1 UBAS7AE0 book Page 1 Wednesday June 19 2019 11 51 AM ...

Page 11: ...specific model can be identified by checking the model type code found on the model label 1 Model label 1 1 Model type code 2 Production code 3 Color code 1 3 2 UBAS7AE0 book Page 2 Wednesday June 19 2019 11 51 AM ...

Page 12: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 3 5 6 4 5 4 2 2 2 12 1 11 10 7 15 9 8 14 13 UBAS7AE0 book Page 1 Wednesday June 19 2019 11 51 AM ...

Page 13: ...2 2 2 17 18 16 22 21 19 20 UBAS7AE0 book Page 2 Wednesday June 19 2019 11 51 AM ...

Page 14: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UBAS7AE0 book Page 3 Wednesday June 19 2019 11 51 AM ...

Page 15: ...eel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING 1HP F2259 21 YAMAHA MOTOR CO LTD SHIZUOKA JAPAN YAMAHA 4GB 2155A 00 2 3 1 UBAS7AE0 book Page 4 Wednesday June 19 2019 11 51 AM ...

Page 16: ...arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes tête se trouvant hors de l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agripper...

Page 17: ... suite d une perte de contrôle d un capotage ou d un accident quelconque Aucun passager dans la caisse de chargement YAMAHA BAS F1696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage entraînant des blessures voire la mort Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil ...

Page 18: ...um Vehicle Load 723 lbs 328 kg Never carry passengers in cargo bed YAMAHA BAS F1696 10 WARNING Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 k...

Page 19: ...your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Les...

Page 20: ...ing across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep a...

Page 21: ...duite du véhicule sur les chemins publics à moins que les véhicules hors route y soient autorisés les collisions avec voitures et camions arrivent en un clin d œil Ne pas dépasser le nombre de places disponibles 1 passager Être préparé Attacher la ceinture de sécurité Porter un casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément to...

Page 22: ...se two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow th...

Page 23: ...should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection gog...

Page 24: ...efore loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward...

Page 25: ...le Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in a rollover Avoid sideways s...

Page 26: ...vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate ...

Page 27: ...oxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclos...

Page 28: ...can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not suit...

Page 29: ...h the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 9 58 for tire specifications and more information on replacing your tires UBAS7AE0 book Page 8 Wednesday June 19 2019 11 51 AM ...

Page 30: ...1 1 Front shock absorber 2 Brake fluid reservoir 3 YCC S clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Coolant reservoir 8 Air filter 9 Cargo bed 10 Muffler 11 Exhaust pipe 12 Engine 13 Transmission UBAS7AE0 book Page 1 Wednesday June 19 2019 11 51 AM ...

Page 31: ... 8 1 9 2 1 Rear shock absorber 2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Interior light equipped models 7 Auxiliary light equipped models 8 Headlight 9 Fuel tank cap UBAS7AE0 book Page 2 Wednesday June 19 2019 11 51 AM ...

Page 32: ... 1 Steering wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Drive select lever 7 Parking brake lever 8 Interior light switch equipped models 9 Passenger handhold 10 Helmet reminder light 11 Seat belt reminder light 12 Light switch 13 On Command drive knob 14 Accelerator pedal 15 Brake pedal UBAS7AE0 book Page 3 Wednesday June 19 2019 11 51 AM ...

Page 33: ...ights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UBAS7AE0 book Page 1 Wednesday June 19...

Page 34: ...Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Half clutch indicator light 10 Launch system indicator light 11 YCC S system warning light 12 Coolant temperature warning light 13 Drivetrain icon 1 2 3 4 5 6 7 8 9 10 11 ...

Page 35: ...vetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 21 and 7 10 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the ve...

Page 36: ...t This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is off The warning light comes on in red...

Page 37: ... to the engine EBU31341 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will indicate an error code see page 5 18 Have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to on If the warning light does n...

Page 38: ...rary partial engagement oc curs when starting off or when shifting gears The indicator light may also come on during engine braking or in other situations The electrical circuit of the indicator light can be checked by turning the key to on If the indicator light does not come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving ei...

Page 39: ...off as normal in first gear or retry activating the launch system EBU36743 YCC S system warning light This warning light comes on when an error has occurred or a malfunction has been de tected in the YCC S system Have a Yamaha dealer check the YCC S system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and then...

Page 40: ...shifting into neutral is impossible using the shift paddles and drive select lever proceed as follows if it is necessary to move the vehi cle after it has stopped 1 Turn the key to off 2 Remove panel B page 9 11 3 While rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the transmission was in reverse until the transmission is in neutral WARNING EWB0417...

Page 41: ...d the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31371 Seat belt reminder light The reminder light comes on when the key is turned to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the reminder light does...

Page 42: ...erature display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift light 4 Speedometer 5 SELECT button 6 MODE button 7 RESET button 8 Clock Hour meter Voltage display Coolant temperature display 9 Fuel gauge 10 Odometer Tripmeter A Tripmeter B 1 2 3 4 5 6 10 9 8 7 UBAS7AE0 book Page 10 Wednesday June 19 2019 11 51 AM ...

Page 43: ...T button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECB02920 Do not operate the engine in the tachome ter red zone 1 Speedometer 1 1 Tachometer 2...

Page 44: ...he distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button until it is reset TIP The odometer will lock at 99999 The tripmeters will reset and continue countin...

Page 45: ...ant temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT butto...

Page 46: ...es LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant temperature is in the nor mal operating range the temperature will be displayed When the coolant temperature is 1 Voltage display 1 1 Coolant temperature display 1 UBAS7AE0 book Page 14 Wednesday...

Page 47: ...the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment of the fuel gauge starts flashing refuel as...

Page 48: ...and by the neutral indicator light N Shift light control mode The shift light has three settings which can be adjusted Flashing pattern this function allows you to choose whether or not the light will come on and whether it should flash or stay on when activated Activation point this function allows you to select the engine speed at which the light is activated 1 Transmission gear display 2 Neutra...

Page 49: ...ft light flashes when acti vated The shift light will confirm this setting by flashing four times per se cond Off the shift light is deactivated in oth er words it does not come on or flash The shift light will confirm this setting by flashing once every two seconds 2 Push the MODE button to confirm the selected flashing pattern The control mode then changes to the activation point setting functio...

Page 50: ...deactivation point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for deactivating the shift light 2 Push the MODE button to confirm the selected engine speed The display exits the shift light control mode and r...

Page 51: ... have a Yamaha deal er check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to turn on the high beam and the taillight Set the switch to to turn off the head lights and taillight NOT...

Page 52: ...d re charge it EBU36942 Interior light switch equipped models Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights 1 Interior light equipped models 1 1 Interior light switch a b 1 UBAS7AE0 book Page 20 Wednesday June 19 2019 11 51 AM ...

Page 53: ... sup plied to the front and rear wheels DIFF LOCK four wheel drive with the dif ferential gear locked Power is supplied to the front and rear wheels with the differen tial gear locked Unlike standard four wheel drive all wheels turn at the same speed re gardless of traction EBU31413 Accelerator pedal Press the accelerator pedal to increase en gine speed and thus vehicle speed Release the accelator...

Page 54: ...ing while parked To engage the parking brake pull the lever firmly To release the parking brake pull slightly on the lever press the release button and then push the lever to its original position TIP Spring tension helps return the lever to its original position 1 Brake pedal 1 1 Release button 2 Parking brake lever 1 2 UBAS7AE0 book Page 22 Wednesday June 19 2019 11 51 AM ...

Page 55: ...smission into forward drive first gear neutral and re verse gear The shift paddles are used to shift through the forward gears When the drive select lever or shift paddles are moved a signal is sent to the MCU motor control unit which disengages the clutch the gear shift is made and then the clutch is re engaged once the engine is running at proper speed Clutch engagement is controlled by the MCU ...

Page 56: ...reverse gear Use the shift paddles to shift through the for ward gears Pull and release the shift paddle to shift up Pull and release the shift paddle to shift down TIP Read Shifting and reverse driving for shift ing instructions See page 7 3 1 Drive select lever 1 1 Shift paddle 2 Shift paddle 2 1 UBAS7AE0 book Page 24 Wednesday June 19 2019 11 51 AM ...

Page 57: ...door handle is located on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Fuel tank cap 1 1 Door 2 Handle 1 2 UBAS7AE0 book Page 25 Wednesday June 19 2019 11 51 A...

Page 58: ...ont of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau se the operator or passenger to fall EWB03510 1 Driver seat cushion 1 Passenger seat cushion 1 1 UBAS7AE0 book Page 26 Wednesday June 19 2019 11 51 AM ...

Page 59: ...just the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s preference WARNING Never adjust the steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the st...

Page 60: ...rid ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited 1 Steering wheel position adjusting lever 1 1 Seat belt 1 1 UBAS7AE0 book Page 28 Wednesday June 19 2019 11 51 AM ...

Page 61: ...B02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU38570 Storage compartments 1 Unlock 2 Open Glove compartment load limit 4 5 kg 9 lb 1 2 1 Storage compartment 1 UBAS7AE0 book Page 29 Wednesday June 19 2019 11 51 AM ...

Page 62: ...age compartment If these items must be stored wrap them in appro priate cushioning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may s...

Page 63: ...5022 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 7 12 1 Cup holder 1 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 UBAS7AE0 book Page 31 Wednesday June 19 201...

Page 64: ...d compression damping force adjusting bolt Low speed compression damping force adjusting screw BAS5 Spring preload adjusting nut Rebound damping force adjusting screw High speed compression damping force adjusting bolt Low speed compression damping force adjusting screw Crossover adjusting nut WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping f...

Page 65: ...settings turn the adjuster in direction a until it stops and then count the turns or clicks in direction b Although a damping force adjuster may turn or click beyond the stated minimum settings such adjustments are ineffective and may damage the suspension NOTICE ECB00091 Never turn an adjusting mechanism be yond the minimum and maximum settings Spring preload 1 Elevate the vehicle and place a sui...

Page 66: ...ra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b UBAS7AE0 book Page 34 Wednesday June 19 2019 11 51 AM ...

Page 67: ...437 6 mm 17 23 in BAS7 496 6 mm 19 55 in BAS5 Standard Distance A 424 9 mm 16 73 in BAS7 483 9 mm 19 05 in BAS5 Maximum hard Distance A 412 2 mm 16 23 in BAS7 471 2 mm 18 55 in BAS5 1 Distance A 1 Distance A 1 1 UBAS7AE0 book Page 35 Wednesday June 19 2019 11 51 AM ...

Page 68: ...t spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the top of the crossover locknut 1 Loosen the crossover locknut as shown Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Cross...

Page 69: ...l tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 2 mm 0 76 in Standard recommended Distance B 26 8 mm 1 06 in Maximum hard Distance B 39 5 mm 1 56 in 3 4 1 2 b a UBAS7AE0 book Page 37 Wednesday June 19 2019 11 51 AM ...

Page 70: ...ing force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 1 Rebound damping force adjusting screw 1 a b UBAS7AE0 book Page 38 Wednesday June 19 20...

Page 71: ... compression damping turn the adjusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in pos...

Page 72: ...gas Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 1 Low speed compression damping force adjusting screw 1 a b Low speed compression damp...

Page 73: ...g screw BAS5 Spring preload adjusting nut Rebound damping force adjusting screw High speed compression damping force adjusting bolt Low speed compression damping force adjusting screw Crossover adjusting nut WARNING EWB04140 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound damping force adjusting bolt and screw or the...

Page 74: ...tings such adjustments are ineffective and may damage the suspension NOTICE ECB00091 Never turn an adjusting mechanism be yond the minimum and maximum settings Spring preload 1 Elevate the vehicle and place a suitable stand under the frame 2 Loosen the locknut 3 Turn the spring preload adjusting nut in direction a to increase the spring pre load and thereby harden the suspension and in direction b...

Page 75: ... A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b Spring preload setting Minimum soft Distance A 433 1 mm 17 05 in BAS7 610 9 mm 24 05 in BAS5 Standard Distance A 420 4 mm 16 55 in BAS7 598 2 mm 23 55 in BAS5 Maximum hard Distance A 407 7 mm 16 05 in BAS7 585 5 mm 23 05 in BAS5 UBAS7AE0 book Page 43 Wednesday June 19 2019 11 51 AM ...

Page 76: ...ing when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the top of the crossover locknut 1 Distance A 1 Distance A 1 1 Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft UBAS7AE0 book Pa...

Page 77: ...o increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 2 4 1 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UBAS7AE0 book Page 45 Wednesday June 19 2019 11 51 AM ...

Page 78: ...pring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 5 mm 1 91 in Standard recommended Distance B 61 2 mm 2 41 in Maximum hard Distance B 73 9 mm 2 91 in 3 2 4 1 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UBAS7AE0 book Page 46 Wednesday June 19 2019 11 51 AM ...

Page 79: ...se the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in direction b St...

Page 80: ...by soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed compression damping force adjusting screw 1...

Page 81: ...e gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU35056 Auxiliary DC jack Low speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 tu...

Page 82: ...accessory on TIP When inserting or removing the accessory power plug turn the accessory off When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use an...

Page 83: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 6 3 9 47 9 54 Parking brake Check for proper operatio...

Page 84: ...8 Steering Check for proper operation 6 7 Drive select lever and shift paddles Check for proper operation 6 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 6 8 Fittings and fasteners Check all fittings and fasteners 6 8 Instruments lights and switches Check for proper operation 4 3 5 2 6 8 9 ...

Page 85: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the bra...

Page 86: ...ately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clo...

Page 87: ...sure to secure it with the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of stat...

Page 88: ...36020 Final gear Make sure there is no oil leaking from the final gear case EBU36030 Differential gear Make sure there is no oil leaking from the dif ferential gear case EBU31791 Accelerator pedal Before starting the engine confirm that the accelerator pedal operates correctly It should depress smoothly and spring back to the idle position when released Also check the accelerator pedal for excessi...

Page 89: ...rious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements made as soon as possible EBU31810 Passenger handhold Check that the handhold bar and its supports are in good condition Confirm that the lock ing pins are securely fastened and then push and pull on the handhold to make sure that it is not...

Page 90: ...eel fittings and fasteners before starting off Take the vehicle to a Yamaha dealer or re fer to the Service Manual for correct tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly before starting off ...

Page 91: ...re pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe driving conditio...

Page 92: ...f cm 18 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 124 0 kPa 1 240 kgf cm 18 0 psi VEHICLE LOAD of 195 0 328 0 kg 430 723 lb FRONT Recommended 114 0 kPa 1 140 kgf cm 16 5 psi REAR Recommended 169 0 kPa 1 690 kgf cm 24 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 165 0 kPa 1 650 kgf cm 24 0 psi Vehicle load is total weight of operator pas senger accessories...

Page 93: ...s parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substa...

Page 94: ...s N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt...

Page 95: ... at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lever to shift the trans mission into forward drive first gear neutral and reverse gear as shown Use the shift pad dles to shift through the forward gears as shown 1 Drive select lever 2 Neutral positio...

Page 96: ...he shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmission is properly lubricated only when the engine is running Inadequate lubrication may damage the transmission To start out and accelerate 1 Take your foot off the accel...

Page 97: ...he engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of control an accident and inju ry It could also cause engine or drivetrain damage Recommended shift points The recommended shift points during accel eration and deceleration are shown in the fol lowin...

Page 98: ...nue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis play should show R and the reverse indi cator light should come on The reverse buzzer will sound while the transmission is in reverse 4 Release the parking brake if applied 1 Drive select lever 2 Rever...

Page 99: ...els 3 Release the accelerator pedal as needed and resume normal driving TIP Correct accelerator pedal free play is nec essary for proper operation Dynamic clutch engagement works in 1st gear only Time to engagement will vary depending on conditions NOTICE ECB03740 Do not use repeatedly in a short period of time Otherwise the clutch system may be damaged EBU36733 Launch system operation The launch ...

Page 100: ...brake pedal pull both shift paddles toward you and hold them in that position The launch system indi cator light will come on and the launch system enters standby mode 4 While checking in front of you for obsta cles or anything that may cross your path release the brake pedal and then press the accelerator pedal to rev the en gine to the desired launch engine speed TIP The engine speed at launch m...

Page 101: ...en ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system and the launch system indica tor light will turn off NOTICE ECB03430 Do not make consecutive launches with out allowing the clutch to cool down Oth erwise the clutch system may be damaged UBAS7AE0 book Page 9 Wednesday June...

Page 102: ...ed drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the differe...

Page 103: ...rential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned UBAS7AE0 book Page 11 Wednesday June 19 2019 11 51 AM ...

Page 104: ...argo bed Use the hooks equipped on the cargo bed page 5 31 to tie down loads Make sure the load is securely fastened down centered in the cargo bed and not top heavy Never al low anyone to ride in the cargo bed WARNING EWB03923 Improper loading or any pulling or towing will increase the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this v...

Page 105: ...13 7 Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for the vehicle 328 0 kg 723 lb UBAS7AE0 book Page 13 Wednesday June 19 2019 11 51 AM ...

Page 106: ...13 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keeping If y...

Page 107: ...or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented ...

Page 108: ... passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the YXZ1000R The seat belt is not designed to restrain au tomotive chil...

Page 109: ...work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 3 2 1 1 1 Passenger handhold 2 Shoulder bolster 3 Door 3 2 1 UBAS7AE0 book Page 4 Wednesday June 19 2019 11 51 AM ...

Page 110: ...d outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the back...

Page 111: ... do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt ad just its location up or down along the length of the belt 3 Push the latch plate into the buckl...

Page 112: ...est If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the height adjuster slot 7 To release the buckle firmly press the re lease button 1 Buckle 2 Latch plate 3 Release butt...

Page 113: ...hed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both ha...

Page 114: ...oles in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting off 1 Passenger handhold 2 Locking pin 1 2 1 Handhold support 2 Handhold bar 2 1 1 UBAS7AE0 book Page 9 Wednesday June 19 2019 11 51 AM ...

Page 115: ...oorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the steering wheel Do not hold the steering wheel with your thumbs inside the rim Keep your palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ1000R hits...

Page 116: ... quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustra tion CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE UBAS7AE0 book Page 11 Wednesday June 19 2019 11 51 AM ...

Page 117: ...uries if any part of you is outside the vehicle or protective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event of impact with an obstacle or other vehicle Wear eye protection when operating or riding in the vehicle to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggl...

Page 118: ...gher speeds until you are thoroughly familiar with the operation and handling of the vehicle Remember driv ing aggressively or making abrupt maneuvers even on flat open areas can cause side roll overs Become familiar with the way the vehicle han dles in the various drive modes Start off with two wheel drive 2WD then four wheel drive 4WD and finally four wheel drive with the differential locked DIF...

Page 119: ...ain directional control and avoid rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the protective structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not ...

Page 120: ...celerator and allow the drivetrain and engine to absorb vehicle speed Downshift as necessary Ap plication of the brakes provides additional stopping power Leaving the vehicle Do not get out of the vehicle while the engine is running Take the key with when you leave the vehicle There is a serious risk of injury or death because Children or other unauthorized persons may attempt to operate the vehic...

Page 121: ...nue to apply the brake pedal 2 Switch the drive mode to DIFF LOCK and shift into first gear when parking up hill or reverse gear when parking down hill TIP You may need to turn the steering wheel left and right to help the differential lock into pla ce 3 Stop the engine turn the key to off 4 With the brake pedal still being applied set the parking brake 5 Finally get out of the vehicle and block t...

Page 122: ...00R has higher ground clearance and other features to handle rug ged terrain and as a result can overturn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can cause loss of control including rollovers even on flat open areas These rollovers can result in crushed limbs and other serious inju ries or death to drivers or passengers When operating the vehicle in areas w...

Page 123: ...ice first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast that you can not react to changes in ...

Page 124: ...could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill direction if there are no o...

Page 125: ...urn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out NOTICE ECB02950 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case W...

Page 126: ...ed To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles ...

Page 127: ...tion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UBAS7AE0 book Page 22 Wednesday June 19 2019 11 51 AM ...

Page 128: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or...

Page 129: ... provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be kept on the vehicle in case of emergency repairs Other tools and equipment are required for certain service items If you do not have a torque wrench available during a service op 1 Owner s Manual 1 1 ...

Page 130: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UBAS7AE0 book Page 3 Wednesday June 19 2019 11 51 AM ...

Page 131: ...l system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Replace if necessary 4 Breather system Check ...

Page 132: ...l system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 UBAS7AE0 book Page 5 Wednesday June 19 2019 11 51 AM ...

Page 133: ... Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear o...

Page 134: ...e play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 12 Brake hoses Replace Every 4 years 13 Accelerator pedal Check operation and free play NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 ...

Page 135: ...ge Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if necessary 19 Upper and lower arm pivots Lubricate with lithium soap based grease 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease NO ITEM ROUTINE INITIAL EVERY Whichev ...

Page 136: ...mage and re place if necessary Every 1000 km 600 mi 23 Drive shaft spline Lubricate with lithium soap based grease Every 1000 km 600 mi 24 Engine mount Check for cracks or damage Check bolt tightness 25 Front and rear axle boots Check for cracks or other damage and re place if necessary 26 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL...

Page 137: ...ein should not be considered exhaustive therefore have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately UBAS7AE0 book Page 10 Wednesday June 19 2019 11 51 AM ...

Page 138: ...the original position and then install the bolts EBU36932 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 2 1 2 UBAS7AE0 book Page 11 Wednesday June 19 2019 11 51 AM ...

Page 139: ...ook the projections as shown 2 Disconnect the interior light couplers equipped models and then remove the panel 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UBAS7AE0 book Page 12 Wednesday June 19 2019 11 51 AM ...

Page 140: ...lers equipped models 2 Place the panel in the original position Panel B To remove the panel 1 Remove the hood See page 9 11 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and the bolts 1 Interior light coupler 1 1 UBAS7AE0 book Page 13 Wednesday June 19 2019 11 51 AM ...

Page 141: ...e passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 UBAS7AE0 book Page 14 Wednesday June 19 2019 11 51 AM ...

Page 142: ...stall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 24 lb ft 1 UBAS7AE0 book Page 15 Wednesday June 19 2019 11 51 AM ...

Page 143: ...p cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the tab on the panel lock up and then turn the panel lock 1 4 turn clock wise 1 Panel C 2 Panel D 3 Tab 1 Tab 2 Panel lock 1 3 2 3 1 2 UBAS7AE0 book Page 16 Wednesday June 19 2019 11 51 AM ...

Page 144: ...9 17 9 2 Remove the panel as shown To install a panel 1 Place the panel in the original position 1 Panel C 1 Panel D 1 1 1 Panel C 1 Panel D 1 1 UBAS7AE0 book Page 17 Wednesday June 19 2019 11 51 AM ...

Page 145: ...foreign material en ters the oil tank To check the engine oil level 1 Park the vehicle on a level surface 2 Remove panel D See page 9 11 3 Start the engine and warm it up to a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short driv...

Page 146: ...as not to overfill be yond the maximum level mark 7 Check the O ring for damage and re place it if necessary 8 Install the engine oil tank filler cap 9 Install the panel To change the engine oil 1 Park the vehicle on a level surface 2 Remove panel D See page 9 11 3 Remove the engine oil tank cover by re moving the bolts 1 Engine oil tank filler cap 2 O ring 3 Engine oil dipstick 4 Maximum level ma...

Page 147: ... 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Place an oil pan under the oil tank to col lect the used engine oil 1 Engine oil tank cover 2 Bolt 1 2 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 UBAS7AE0 book Page 20 Wednesday June 19 2019 11 51 AM ...

Page 148: ...ed gasket TIP A mark is stamped on the crankcase near the engine oil drain bolt 10 Install the engine oil drain bolt with new gasket the oil tank drain bolt with new gasket and then tighten the bolts to the specified torques 1 Engine oil tank drain bolt 2 Gasket 2 1 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 UBAS7AE0 book Page 21 Wednesday June 19 2019 11 51 AM ...

Page 149: ...ngine warm it up for several minutes and then turn it off 15 Remove the engine oil tank filler cap and then add sufficient oil of the recommend ed type to raise it to the maximum level mark on the dipstick Tightening torques Engine oil drain bolt 10 N m 1 0 kgf m 7 4 lb ft Engine oil tank drain bolt 16 N m 1 6 kgf m 12 lb ft 1 Engine oil tank filler cap 2 O ring 3 Cylinder head cap 3 2 1 2 UBAS7AE...

Page 150: ... and check for the cause 18 Stop the engine wait at least ten minutes and then check the oil level one last time 19 Install the engine oil tank cover by install ing the bolts 20 Install the panel To change the engine oil and oil filter 1 Park the vehicle on a level surface 2 Loosen the left and right side panels by removing the bolt as shown 3 Remove the rear bottom panel by remov ing the bolts 1 ...

Page 151: ...oil draining pro cedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure the O ring is re moved together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Rear bottom panel 2 Bolt 2 1 2 2 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 UBAS7AE0 book Page 24 Wednesday June 19 2019 11 51 AM ...

Page 152: ...new oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge and then tighten to the specified torque 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 UBAS7AE0 book Page 25 Wednesday June 19 2019 11 51 AM ...

Page 153: ... the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Torque wrench 1 1 Center bottom panel 1 Center bottom panel 1 1 UBAS7AE0 book Page 26 Wednesday June 19 2019 11 51 AM ...

Page 154: ...ghtening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 kgf m 5 2 lb ft 1 3 2 3 UBAS7AE0 book Page 27 Wednesday June 19 2019 11 51 AM ...

Page 155: ...e com ponent We form teams of specialists in the fields of mechanical engineering chemistry electronics and track testing and have them develop the engine together with the oil it will 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft 3 1 2 2 1 Bolt B Tightening torque Bolt B 7 N m 0 7 kgf m 5 2 lb ft 1 1 UBAS7AE0 book Page 2...

Page 156: ... the transmis sion oil at the intervals specified in the period ic maintenance chart NOTICE ECB02910 When checking or changing the transmis sion oil make sure that no foreign material enters the transmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove panel B See page 9 11 3 Remove the transmission oil fi...

Page 157: ... the O ring for damage and re place it if necessary 6 Install the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Place an oil pan under the transmission case to collect the used oil 2 Remove the transmission oil filler cap 3 Remove the transmission oil drain bolt and gasket 1 Transmission oil filler cap 2 O ring 3 Dipstick 4 Maximum level mark 5 Tip of the dipstic...

Page 158: ...on with the specified amount of the recommended oil 8 Install the transmission oil filler cap 9 Start the engine and let it idle while checking for oil leakage 10 Stop the engine and check the oil level one last time EBU36054 Final gear oil Check the oil level and change the final gear oil at the intervals specified in the periodic maintenance chart 1 Transmission oil drain bolt 2 Gasket 2 1 Tight...

Page 159: ...urface 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and re place it if necessary Recommended oil SAE 80 API GL 4 Hypoid gear oi...

Page 160: ...their gasket to drain the oil 4 Install the drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary Tightening torque Final gear oil filler bolt 22 N m 2 2 kgf m 16 lb ft 1 Final gear oil drain bolt 2 Gasket Tightening tor...

Page 161: ...rential gear case If necessary clean the differential gear oil filler bolt and surrounding area TIP If the recommended gear oil is not available SAE 80W 90 API GL 4 or GL 5 hypoid gear oil may be used instead Checking the differential gear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to t...

Page 162: ...oil 1 Park the vehicle on a level surface 2 Place an oil pan under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt the differential gear oil drain bolt and their gasket to drain the oil 1 Differential gear oil filler bolt 2 Gasket 3 Differential gear oil 4 Correct oil level 1 2 3 4 Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf ...

Page 163: ...hecked regular ly In addition the coolant must be changed at the intervals specified in the periodic main tenance chart TIP If genuine Yamaha coolant is not available use an ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines and mix with distilled water at a 1 1 ratio Tightening torque Differential gear oil drain bolt 9 8 N m 0 98 kgf m 7 2 lb ft Tightening torque Diff...

Page 164: ...Look at the coolant level in the coolant reservoir 4 If the coolant is at or below the minimum level mark remove panel C See page 9 11 5 Remove the coolant reservoir cap add coolant up to the maximum level mark and then install the cap NOTICE If cool ant is not available use distilled water or soft tap water instead Do not use hard water or salt water since they are harmful to the engine If water ...

Page 165: ...012 6 Install the panel when finished servicing the vehicle To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWB04250 EBU32400 Axle boots Check the axle boots for holes or tears If any damage is found have them replaced by a Y...

Page 166: ...ould be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly different color the engine could be op erating improperly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode ero s...

Page 167: ... possible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in 1 Spark plug gap ...

Page 168: ... Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hoses for dirt or water and clean as necessary check the air filter case joints and the rub ber joints to and from the throttle body for proper fit and sealing tighten all fittings securely to avoid the pos sibility of unfiltered air...

Page 169: ...1 Remove the air filter case cover by turn ing the air filter case cover lock counter clockwise TIP Make sure that the match mark on the cover lock is aligned with the open match mark on the air filter case cover 2 Remove the foam air filter 1 Air filter case cover lock 2 Air filter case cover 3 Match mark 1 2 3 UBAS7AE0 book Page 42 Wednesday June 19 2019 11 51 AM ...

Page 170: ...oline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 5 Squeeze out the excess solvent NOTICE Do not twist the foam materi al when squeezing it ECB02970 1 Foam air filter 1 1 Foam air filter element 2 Air filter frame 1 2 UBAS7AE0 book Page 43 Wednesday June 19 2019 11 51 AM ...

Page 171: ... tear and replace if damaged or heavily worn 9 Thoroughly apply Yamalube foam air filter oil or other quality liquid foam air filter do not use a spray type product to the foam material The foam air filter element should be wet but not dripping 10 Pull the foam air filter element over its frame 11 Install the air filter 12 Install the air filter case cover and lock it into place by turning the air...

Page 172: ...eaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air filter element and air filter case 1 Match mark 1 1 Air filter case check hose 1 Air filter case check hose 1 1 UBAS7AE0 book Page 45 Wednesday June 19 2019 11 51 AM ...

Page 173: ...aust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 2 Remove the tailpipe bolts 3 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 4 Tap the tailpipe lightly and then use a wire brush to remove any carbon depos its from the spark arrester portion of the tailpipe and inside of the tailpipe housing 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 1...

Page 174: ...lting in improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU32470 Brakes Replacement of brake components requires professional knowledge Brake service should be performed by a Yamaha dealer 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt ...

Page 175: ... place the brake pads as a set The wheels need to be removed to check the brake pads See pages 9 57 9 59 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brake pad is provided with a wear indi cator groove which allows you to check the brake pad wear without having to disassem ble the brake If a brake pad has worn to the point that the wear indicator groo...

Page 176: ...sary TIP The brake and YCC S clutch fluid reser voirs are located under the hood page 9 11 For an accurate reading make sure the ve hicle is parked on a level surface 1 Parking brake pad wear indicator groove 1 1 Brake fluid reservoir 2 YCC S clutch fluid reservoir 3 Minimum level mark Specified fluid for brake and YCC S clutch systems DOT 4 brake fluid 3 3 1 2 UBAS7AE0 book Page 49 Wednesday June...

Page 177: ...areful that water or dust does not enter the brake or YCC S clutch fluid reservoir when refilling Water will signif icantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake ...

Page 178: ...essary to check the YCC S clutch fluid level and check the hy draulic system for leakage before each drive If the YCC S clutch plates wear out shifting becomes rough or clutch slippage will occur causing poor acceleration If any of the above occurs have a Yamaha dealer check the YCC S clutch EBU32531 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the p...

Page 179: ...ent Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the transmission into first gear 2 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 1 Brake pedal 2 No brake pedal free play Accelerator pedal free play 10 0 25 0 mm 0 39 0 98 in 1 2 1 Accelerator ped...

Page 180: ...ut 7 Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play 8 Tighten the locknut and then slide the rubber cover to its original position 9 Install the panel 1 Parking brake lever free play 1 1 Rubber cover 2 Adjusting nut 3 Locknut 1 b a 3 2 UBAS7AE0 book Page 53 Wednesday June 19 2019 11 51 AM ...

Page 181: ... may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place them EBU36760 Pedal lubrication The pivoting parts of the brake and accelera tor pedals sh...

Page 182: ...d in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU35211 Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Recommended lubricant Lithium soap based grease UBAS7AE0 book Page 55 Wednesday June 19 2019 11 51 AM ...

Page 183: ...nuckle upper and lower pivots with a grease gun EBU35220 Drive shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UBAS7AE0 book Page 56 Wednesday June 19 2019 11 51 AM ...

Page 184: ...l 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UBAS7AE0 book Page 57 Wednesday June 19 2019 11 51 AM ...

Page 185: ...laced Tighten the bead lock bolts to the specified torque in a crisscross pattern EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ1000R 1 Wheel nut 1 1 1 Bead lock 2 Bolt Tightening torque Bead lock bolts 37 N m 3 7 kgf m 27 lb ft 1 2 2 2 2 UBAS7AE0 book Page 58 Wednesday June 19 2019 11 51 AM ...

Page 186: ...rol The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model EBU33090 Wheel installation 1 Install the wheel and the nuts 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Yamaha YXZ1000R to widen the track width In stal...

Page 187: ...he sulfuric acid in battery electrolyte In case of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when char...

Page 188: ...efore the positive lead ECB01002 5 Pull the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and follow the manufacturer s instructions or have a Yamaha dealer charge it for you 1 Battery holding plate 2 Bolt 1 2 2 1 Positive battery lead red 2 Negative battery lead bl...

Page 189: ...eck it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessive ly cold or warm place below freezing or above 30 C 90 F To install the battery TIP Be sure the battery is fully charged 1 Place the battery...

Page 190: ...age to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 9 11 3 Remove...

Page 191: ...end of the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ1000R 6 Start the engine See page 7 2 7 After the engine starts disconnect the negative lead of the jumper cable from the seat frame and charged battery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ1000R 8 Install the ...

Page 192: ...on system fuse 5 Fuel injection system spare fuse 5 4 3 2 1 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Ignition fuse IGNITION 5 Backup fuse BACK UP for clock 6 Radiator fan motor fuse FAN 7 Spare fuse 8 Accessory fuse ACC 9 YCC S motor control fuse 2 MOTOR_CONT_2 10 Sub radiator fan motor fuse FAN_2 11 YCC S motor control fuse 1 MOTOR_CONT_1 12 Auxili...

Page 193: ... in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Sub radiator fan motor fuse 30 0 A Radiator fan motor fuse 30 0 A Back...

Page 194: ...aceable bulbs If one or more headlights do not come on check for a loose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate YCC S motor control fuse 30 0 A YCC S motor control fuse_2 30 0 A 1 Headl...

Page 195: ...t is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjusting screw in direction a To lower the beam turn the headlight beam adjusting screw in direction b 1 Headlight beam adjusting screw 1 Headlight beam adjusting screw a b 1 b a 1 UBAS7AE0 book Page 68 Wednesday June 19 2019 11 51 AM ...

Page 196: ...in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita t...

Page 197: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the el...

Page 198: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system A...

Page 199: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as ...

Page 200: ...r another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the e...

Page 201: ...emove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UBAS7AE0 book Page 3 Wednesday June 19 2019 11 51 AM ...

Page 202: ...5 0 kg 2348 lb Curb weight 691 0 kg 1523 lb BAS7 709 0 kg 1563 lb BAS5 Loading Maximum load 328 0 kg 723 lb Total weight of operator passenger cargo and accessories Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders 3 cylinder Displacement 998 cm Bore stroke 80 0 66 2 mm 3 15 2 61 in Compression ratio 11 3 1 Starting syste...

Page 203: ...y 0 47 L 0 50 US qt 0 41 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 56 L 0 59 US qt 0 49 Imp qt Radiator including all routes 3 78 L 4 00 US qt 3 33 Imp qt Air filter Air filter element Wet element Air filter oil grade Foam air filter oil Secondary air filter element Oil ...

Page 204: ...5 26 5th 0 806 25 31 Reverse gear 2 467 28 15 x 37 28 Front tire Size 29 x 9 00R 14NHS Manufacturer model MAXXIS M917 BIGHORN Rear tire Size 29 x 11 00R 14NHS Manufacturer model MAXXIS M918 BIGHORN Tire air pressure measured on cold tires Vehicle load 0 0 195 0 kg 0 430 lb Recommended Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 128 0 kPa 1 280 kgf cm 18 5 psi Minimum Front 110 0 kPa 1 100 kgf cm 16...

Page 205: ...uble wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 412 mm 16 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 432 mm 17 0 in Electrical system System voltage 12 V Ignition system TCI Charging system AC magneto Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Lights Headlight LED Brake tail light LED Auxi...

Page 206: ...g indicator light LED Half clutch indicator light LED Launch system indicator light LED YCC S system warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Accessory fuse 15 0 A YCC S motor control fuse 30 0 A YCC S motor control fuse_2 30 0 A Backup fuse 10 0 A...

Page 207: ...nfluence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible exposure level can vary from country This information however will en able the user of the machine to make a better evaluat...

Page 208: ...are performed Vehicle data uploaded will be handled appro priately according to the following Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in this case Yamaha will require the contractor to prope...

Page 209: ...t 5 4 Cup holders 5 30 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 34 Differential gear Pre operation check 6 6 Doors 5 25 Drive mode selecting 7 10 Driver seat position 5 27 Drive select lever and shift paddles 5 24 Drive select lever and shift paddles Pre operation check 6 7 Drive shaft universal joint lubrication 9 56 Dri...

Page 210: ...charts 9 4 Model label 1 1 Multi function meter unit 5 10 N Neutral indicator light 5 2 O Owner s Manual and tool kit 9 2 P Panels 9 11 Parking 7 12 Parking brake indicator light 5 3 Parking brake lever 5 22 Parking brake lever free play adjusting 9 52 Parking brake pads checking 9 48 Passenger handhold Pre operation check 6 7 Pedal lubrication 9 54 R Rear knuckle upper and lower pivot lubrication...

Page 211: ... 9 29 Transmission Pre operation check 6 6 Troubleshooting 9 69 Troubleshooting charts 9 70 U Upper and lower arm pivot lubrication 9 55 V Valve clearance 9 47 Vehicle identification number 1 1 W Wheel installation 9 59 Wheel removal 9 57 Y Yamalube 9 28 YCC S clutch 9 51 YCC S clutch Pre operation check 6 8 YCC S system 5 23 YCC S system warning light 5 7 UBAS7AE0 book Page 3 Wednesday June 19 20...

Page 212: ...Original instructions PRINTED IN USA 2019 06 0 3 1 CR E UBAS7AE0 book Page 1 Wednesday June 19 2019 11 51 AM ...

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